Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(s) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Check the following conditions:

(1)

Check for damaged harness and terminals: contact resistance, oxidation, bent or broken terminals.

(2)

Check for poor connection between ECM and component: backed out terminal, improper mating, broken locks or poor terminal to wire connection

caution

Use a suitable male pin to ensure that contact in sockets is good. The pin should remain in position when pulled gently.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure

NO

a.

System OK. Go to "Verification of Vehicle Repair" procedure

Circuit Inspection
Power Line Inspection for PCSV
4.

Turn ignition switch to OFF and disconnect PCSV connector.

5.

Turn ignition switch to ON

6.

Measure voltage of PCSV battery power circuit between PCSV harness connector and chassis ground.

7.

Probe(+) : PCSV harness connector NO1.

Probe(-) : Chassis ground.

a.

Specification: Approximately 12V

8.

Is the voltage within specification?

YES

a.

Go to "Inspection of signal circuit open"

NO

a.

Open circuit or short circuit to chassis ground between PSV harness connector and battery power circuit

b.

Repair as necessary and go to "Verification of Vehicle Repair" procedure

caution

1.In case the voltage at terminal 1 of PCSV is 0 V when PCSV is disconnected.

Possible cause:Open or short circuit in battery power line after fuse(15A INJ)

Open Circuit Inspection for Signal Line
9.

Turn ignition switch to ON and connect PCSV connector and ECM connector.

10.

Measure voltage between PCSV hanress connector and ECM harness connector.

11.

Probe(+) : ECM harness connector NO46.

Probe(-) : Chassis ground.

a.

Specification: Approximately 12V

12.

Is voltage within Specification?

YES

a.

Go to "SHORT CIRCUIT INSPECTION FOR SIGNAL LINE"

NO

a.

Open circuit between PCSV harness connector and ECM harness connector

b.

Repair as necessary and go to "Verification of Vehicle Repair"

caution

In case the measured voltage is 0V when checking control line

Possible cause:If the measured voltage indicates 0V,the problem is that control line is open, so check the open circuit between terminal 46 of ECM and terminal 2 of PCSV

Short Circuit Inspection for Signal Line
13.

Turn ignition switch to OFF and disconnect PCSV connector and ECM connector.

14.

Measure resistance between PCSV harness connector and Chassis ground at PCSV signal circuit.

15.

Probe(+) : PCSV harness connector NO2.

Probe(-) : Chassis ground.

a.

Specification: infinite

16.

Does each resistance indicates continuity circuit?

YES

a.

Go to "Component Inspection"

NO

a.

Short circuit to chassis ground between PCSV harness connector and ECM harness connector

b.

Short circuit between PCSV battery power circuit and signal circuit

c.

Repair as necessary and go to "Verification of Vehicle Repair"

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