1.
Remove the cotter pin (C), washer (B), and clevis pin (A).
Remove the cotter pin (C), washer (B), and clevis pin (A).
Remove the clutch pedal mounting nuts(A).
Apply the specified grease to the clutch pedal and bushings.
Chassis grease: SAE J310a, NLGI No.1
Install the clutch pedal mounting nut(A).
TORQUE
1) Pedal support member :
15-22Nm (150-220kgf.cm, 11-16Ib-ft)
2) Master cylinder : 10-17Nm (100-170kgf.cm, 6-13Ib-ft)
Install the push rod to the clutch pedal.
Apply the specified grease to the clevis pin and washer.
Wheel bearing grease: SAE J310, NLGI No.2
Measure the clutch pedal height(from the face of the pedal pad to the floorboard) and the clutch pedal play (measured at the face pedal pad).
Standard value
(A) 6 ~ 12 mm (0.24 ~ 0.47 in)
(B) 160.7 mm (6.33 in)
Check the pedal shaft and bushing for wear.
Check the clutch pedal for bending or torsion.
Check the return spring for damage or deterioration.
Check the pedal pad for damage or wear.
Remove the ignition lock switch and check for continuity between the terminals. If the continuity is not as specified, replace the switch.
Standard value
Full stroke(A) : 12.0 ± 0.3mm (0.4724±0.0118 in)
On Off turning point(B) :
2.0 ± 0.3mm (0.0787±0.0118 in
