General

Type

In-line, DOHC

Number of cylinders

4

Bore

75.5mm (2.9724in)

76.5mm (3.0118in)

Stroke

78.1mm (3.0748in)

87mm (3.4252in)

Total displacement

1,399 cc (85.37 cu.in)

1,599 cc (97.57 cu.in)

Compression ratio

10.0 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (BTDC)

9°

5°

Closes (ABDC)

31°

35°

Exhaust valve

Opens (BBDC)

43°

43°

Closes (ATDC)

5°

5°

Cylinder head

Flatness of gasket surface

Less than 0.03mm (0.0012in)

0.1mm (0.0039in)

Flatness of manifold

mounting surface

Intake

Less than 0.15mm (0.0059in)

0.2mm (0.0079in)

Exhaust

Less than 0.15mm (0.0059in)

0.2mm (0.0079in)

Valve guide hole diameter

(Intake, Exhaust)

STD

11.000 ~ 11.018mm (0.4331 ~ 0.4338in)

0.05 OS

11.050 ~ 11.068mm (0.4350 ~ 0.4357in)

0.25 OS

11.250 ~ 11.268mm (0.4429 ~ 0.4436in)

0.50 OS

11.500 ~ 11.518mm (0.4528 ~ 0.4535in)

Intake valve seat ring hole diameter

STD

30.400 ~ 30.421mm (1.1968 ~ 1.1977in)

0.3 OS

30.700 ~ 30.721mm (1.2087 ~ 1.2095in)

0.6 OS

31.000 ~ 31.021mm (1.2205 ~ 1.2213in)

Exhaust valve seat ring hole diameter

STD

27.000 ~ 27.021mm (1.0630 ~ 1.0638in)

0.3 OS

27.300 ~ 27.321mm (1.0748 ~ 1.0756in)

0.6 OS

27.600 ~ 27.621mm (1.0866 ~ 1.0874in)

Camshaft

Cam height

Intake

43.3484 ~ 43.5484mm

(1.70663 ~ 1.71450in)

43.3484 ~ 43.5484mm

(1.70663 ~ 1.71450in)

Exhaust

43.5486 ~ 43.7486mm

(1.71451 ~ 1.72238in)

43.7489 ~ 43.9489mm

(1.72239 ~ 1.73027in)

Journal outer diameter (Intake, Exhaust)

26.964 ~ 26.980mm (1.0616 ~ 1.0622in)

Camshaft cap oil clearance

0.02 ~ 0.061mm (0.0008 ~ 0.0024in)

0.1mm (0.0039in)

End play

0.10 ~ 0.20mm (0.0039 ~ 0.0079in)

Valve

Valve length

Intake

91.8mm (3.6142in)

Exhaust

92.4mm (3.6378in)

Stem outer diameter

Intake

5.955 ~ 5.970mm (0.2344 ~ 0.2350in)

Exhaust

5.935 ~ 5.950mm (0.2337 ~ 0.2343in)

Face angle

45° ~ 45˚ 30'

Thickness of valve head (margin)

Intake

1.1mm (0.0433in)

0.8mm (0.0315in)

Exhaust

1.3mm (0.0512in)

1.0mm (0.0394in)

Valve stem to valve guide clearance

Intake

0.03 ~ 0.06mm (0.0012 ~ 0.0024in)

0.10mm (0.0039in)

Exhaust

0.05 ~ 0.08mm (0.0020 ~ 0.0031in)

0.15mm (0.0059in)

Valve guide

Length

Intake

36.3 ~ 36.7mm (1.4291 ~ 1.4449in)

Exhaust

40.8 ~ 41.2mm (1.6063 ~ 1.6220in)

Valve seat

Width of seat contact

Intake

0.8 ~ 1.2mm (0.0315 ~ 0.0472in)

Exhaust

1.3 ~ 1.7mm (0.0512 ~ 0.0669in)

Seat angle

Intake

45˚ ~ 45˚ 30'

Exhaust

45˚ ~ 45˚ 30'

Valve spring

Free length

44.0mm (1.7323in)

Load

21.6±1.1kg/35mm(47.6±2.4 lb/1.3780in)

45.1±2.2kg/27.2mm(99.4±4.9 lb/1.0709in)

Out of squareness

Less than 1.5˚

3˚

Cylinder block

Cylinder bore

75.50 ~ 75.53mm

(2.9724 ~ 2.9736in)

76.50 ~ 76.53mm

(3.0118 ~ 3.0130in)

Flatness of gasket surface

Less than 0.05mm (0.0020in)

Piston

Piston outer diameter

75.47 ~ 75.50mm

(2.9713 ~ 2.9724in)

76.47 ~ 76.50mm

(3.0106 ~ 3.0118in)

Piston to cylinder clearance

0.020 ~ 0.040mm (0.0008 ~ 0.0016in)

Ring groove width

No. 1 ring groove

1.230 ~ 1.255mm (0.0484 ~ 0.0494in)

No. 2 ring groove

1.230 ~ 1.255mm (0.0484 ~ 0.0494in)

Oil ring groove

2.030 ~ 2.055mm (0.0799 ~ 0.0809in)

Piston ring

Side clearance

No.1 ring

0.04 ~ 0.085mm (0.0016 ~ 0.0033in)

0.1 mm (0.0039in)

No.2 ring

0.04 ~ 0.085mm (0.0016 ~ 0.0033in)

0.1 mm (0.0039in)

Oil ring

0.08 ~ 0.175mm (0.0031 ~ 0.0069in)

End gap

No. 1 ring

0.20 ~ 0.35mm

(0.0079 ~ 0.0138in)

0.15 ~ 0.30mm

(0.0059 ~ 0.0118in)

1.0mm (0.0394in)

No. 2 ring

0.37 ~ 0.52mm

(0.0146 ~ 0.0205in)

0.35 ~ 0.50mm

(0.0138 ~ 0.0197in)

1.0mm (0.0394in)

Oil ring

0.20 ~ 0.70mm

(0.0079 ~ 0.0276in)

0.20 ~ 0.70mm

(0.0079 ~ 0.0276in)

1.0mm (0.0394in)

Piston pin

Piston pin outer diameter

18.001 ~ 18.007mm (0.7087 ~ 0.7089in)

Piston pin hole inner diameter

18.016 ~ 18.021mm (0.7093 ~ 0.7095in)

Piston pin hole clearance

0.011 ~ 0.018mm (0.0004 ~ 0.0007in)

Connecting rod small end hole inner diameter

17.974 ~ 17.985mm (0.7076 ~ 0.7081in)

Connecting rod small end hole clearance

-0.033 ~ -0.016mm (-0.0013 ~ -0.0006in)

Piston pin press-in load

500~1,500 kg (1,102 ~ 3,306 lb)

Connecting rod

Connecting rod big end inner diameter

48.000 ~ 48.018mm (1.8898 ~ 1.8905in)

Connecting rod bearing oil clearance

0.018 ~ 0.036mm (0.0007 ~ 0.0014in)

Side clearance

0.10 ~ 0.25mm (0.0039 ~ 0.0098in)

0.4mm (0.0157in)

Crankshaft

Main journal outer diameter

49.950 ~ 49.968mm (1.9665 ~ 1.9672in)

Pin journal outer diameter

44.954 ~ 44.972mm (1.7698 ~ 1.7705in)

Main bearing oil clearance

No. 1, 2, 4, 5

0.022 ~ 0.040mm (0.0009 ~ 0.0016in)

0.1mm (0.0039in)

No. 3

0.028 ~ 0.046mm (0.0011 ~ 0.0018in)

0.1mm (0.0039in)

End play

0.05 ~ 0.175mm (0.0020 ~ 0.0069in)

0.2mm (0.0079in)

Flywheel

Runout

0.1mm (0.0039in)

0.13mm (0.0051in)

Oil pump

Side clearance

Inner rotor

0.040 ~ 0.085mm (0.0016 ~ 0.0033in)

Outer rotor

0.040 ~ 0.090mm (0.0016 ~ 0.0035in)

Body clearance

0.060 ~ 0.090mm (0.0024 ~ 0.0035in)

Relief valve opening pressure

500±49.0kpa (5.1±0.5kg/cm², 72.5±7.1psi)

Relief spring

Free length

46.6mm (1.8346in)

Load

6.1±0.4kg/40.1mm (13.4±0.9 lb/1.5787in)

Engine oil

Oil quantity

Total

3.8L (4.02US qt, 3.34lmp qt)

When replacing a short engine or a block assembly

Oil pan

3.0L (3.17US qt, 2.64lmp qt)

Drain and refill

3.3L (3.49US qt, 2.90lmp qt)

Including oil filter

Oil grade

Recommendation

(except Middle East)

5W-20/GF4&SM

If not available, refer to the recommended API or ILSAC classification and SAE viscosity number.

Classification

API SL, SM or above

ILSAC GF3, GF4 or above

Satisfy the requirement of the API or ILSAC classification.

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at 800rpm)

100kPa (1.0kg/cm², 14.5psi) or above

Oil temperature in oil pan : 90 ~ 100°C (194 ~ 212°F)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

5.5 ~ 5.8 L (5.81 ~6.13 US qt, 4.84 ~5.10 lmp qt)

Thermostat

Type

Wax pellet type

Opening temperature

82±1.5 ˚C (179.6±2.7 ˚F)

Pull opening temperature

95 ˚C (203 ˚F)

Radiator cap

Main valve opening

pressure

93.16 ~ 122.58kpa

(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

0.98 ~ 4.90 kpa

(0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi)

Water temperature sensor

Type

Thermister type

Resistance

20˚C (68˚F)

2.45±0.14 kΩ

80˚C (176˚F)

0.3222 kΩ

Cylinder block

Engine support bracket bolt

2

44.1 ~ 53.9

4.5 ~ 5.5

32.5 ~ 39.8

Engine support bracket nut

1

44.1 ~ 53.9

4.5 ~ 5.5

32.5 ~ 39.8

Engine support bracket stay bolt

2

44.1 ~ 53.9

4.5 ~ 5.5

32.5 ~ 39.8

Rear plate bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Engine mounting

Engine mounting bracket and body fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting insulator and engine mounting support bracket fixing nut

1

68.6 ~ 93.2

7.0 ~ 9.5

50.6 ~ 68.7

Engine mounting support bracket and engine support bracket fixing bolt

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting support bracket and engine support bracket fixing nut

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting bracket and body fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting insulator and transaxle support bracket fixing bolt

2

68.6 ~ 93.2

7.0 ~ 9.5

50.6 ~ 68.7

Front roll stopper bracket and sub frame fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Front roll stopper insulator and front roll stopper support bracket fixing bolt,nut

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper bracket and sub frame fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper insulator and rear roll stopper support bracket fixing bolt,nut

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Main moving system

Connecting rod cap nut

8

31.4 ~ 34.3

3.2 ~ 3.5

23.1 ~ 25.3

Crankshaft main bearing cap bolt

10

53.9 ~ 58.8

5.5 ~ 6.0

39.8 ~ 43.4

Flywheel bolt (M/T)

5

117.7 ~ 127.5

12.0 ~ 13.0

86.8 ~ 94.0

Drive plate bolt (A/T)

5

117.7 ~ 127.5

12.0 ~ 13.0

86.8 ~ 94.0

Timing belt

Timing belt front upper cover bolt

4

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Timing belt front lower cover bolt

5

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Timing belt rear lower LH cover bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing belt rear upper LH cover bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing belt rear upper RH cover bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Crankshaft pulley bolt

1

137.3 ~ 147.1

14.0 ~ 15.0

101.3 ~ 108.5

Camshaft sprocket bolt

1

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Timing belt tensioner bolt

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing belt idler bolt

1

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Cylinder head

Engine cover bolt

4

3.9 ~ 5.9

0.4 ~ 0.6

2.9 ~ 4.3

Cylinder head cover bolt

12

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Camshaft bearing cap bolt

24

11.8 ~ 13.7

1.2 ~ 1.4

8.7 ~ 10.1

Cylinder head bolt (1.4 DOHC)

10

34.3+90° →

Release all bolts

→ 34.3+90°

3.5+90° →

Release all bolts

→ 3.5+90°

25.3+90° →

Release all bolts

→ 25.3+90°

Cylinder head bolt (1.6 DOHC)

10

29.4+90° →

Release all bolts

→ 29.4+90°

3.0+90° →

Release all bolts

→ 3.0+90°

21.7+90° →

Release all bolts

→ 21.7+90°

Cooling system

Water pump pulley bolt

4

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Water pump bolt (8 X 28)

3

11.8 ~ 14.7

1.2 ~ 1.5

8.7 ~ 10.8

Water pump and alternator brace fixing bolt (8 X 45)

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Water pump and alternator brace fixing bolt (8 X 65)

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Thermostat housing nut

2

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Water inlet and outlet fitting bolt

4

16.7 ~ 19.6

1.7 ~ 2.0

12.3 ~ 14.5

Water temperature sensor

1

19.6 ~ 39.2

2.0 ~ 4.0

14.5 ~ 28.9

Water pipe fixing bolt

1

9.8 ~ 14.7

1.0 ~ 1.5

7.2 ~ 10.8

Lubrication system

Oil filter

1

11.8 ~ 15.7

1.2 ~ 1.6

8.7 ~ 11.6

Front case bolt (8 X 22)

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Front case bolt (8 X 30)

3

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Front case bolt (8 X 45)

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Front case bolt (8 X 60)

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil pan bolt

18

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan drain plug

1

39.2 ~ 44.1

4.0 ~ 4.5

28.9 ~ 32.5

Oil screen bolt

2

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Oil pressure switch

1

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Rear oil seal case

5

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake and exhaust system

Intake manifold and cylinder head fixing nut

6

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Intake manifold and cylinder head fixing bolt(8X45)

2

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Intake manifold and cylinder head fixing bolt(8X22)

1

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Intake manifold stay bolt

4

17.7 ~ 24.5

1.8 ~ 2.5

13.0 ~ 18.1

Exhaust manifold and cylinder head fixing nut

9

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

O2 sensor to exhaust manifold

1

49.0 ~ 58.8

5.0 ~ 6.0

36.2 ~ 43.4

Exhaust manifold heat cover and exhaust manifold fixing bolt

3

16.7 ~ 21.6

1.7 ~ 2.2

12.3 ~ 15.9

Air cleaner lower cover fixing bolt

3

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Throttle body and surge tank fixing bolt and nut

4

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Exhaust manifold and front muffler fixing nut

2

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Front muffler and center muffler fixing nut

2

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Center muffler and main muffler fixing nut

2

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9