General

Type

In-line, DOHC

Number of cylinders

4

Bore

75mm (2.9528in)

Stroke

84.5mm (3.3268in)

Total displacement

1,493 cc (91.11 cu.in)

Compression ratio

17.8 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (BTDC)

6°

Closes (ABDC)

34°

Exhaust valve

Opens (BBDC)

46°

Closes (ATDC)

4°

Cylinder head

Flatness of gasket surface

0.03mm (0.0012in) for width

0.09mm (0.0035in) for length

Flatness of manifold mounting surface

Intake

0.025mm (0.0010in) for width

0.160mm (0.0063in) for length

Exhaust

0.025mm (0.0010in) for width

0.160mm (0.0063in) for length

Camshaft

Cam height

LH camshaft

Intake

35.452 ~ 35.652mm (1.3957 ~ 1.4036in)

Exhaust

35.700 ~ 35.900mm (1.4055 ~ 1.4134in)

RH camshaft

Intake

35.537 ~ 35.737mm (1.3991 ~ 1.4070in)

Exhaust

35.452 ~ 35.652mm (1.3957 ~ 1.4036in)

Journal outer Diameter

LH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

RH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

Bearing oil clearance

0.040 ~ 0.077mm (0.0016 ~ 0.0030in)

End play

0.10 ~ 0.20mm (0.0039-0.0079in)

Valve

Valve length

Intake

93.0mm (3.6614in)

Exhaust

93.7mm (3.6890in)

Stem outer diameter

Intake

5.455 ~ 5.470mm (0.2148 ~ 0.2154in)

Exhaust

5.435 ~ 5.450mm (0.2140 ~ 0.2146in)

Face angle

45.5° ~ 45.75°

Thickness of valve head (margin)

Intake

1.1mm (0.0433in)

Exhaust

1.2mm (0.0472in)

Valve stem to valve guide clearance

Intake

0.030 ~ 0.057mm (0.0012 ~ 0.0022in)

Exhaust

0.050 ~ 0.077mm (0.0020 ~ 0.0030in)

Valve guide

Inner diameter

Intake

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Exhaust

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Length

Intake

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Exhaust

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Valve seat

Width of seat contact

Intake

0.8 ~ 1.4mm (0.0315 ~ 0.0551in)

Exhaust

1.2 ~ 1.8mm (0.0472 ~ 0.0709in)

Seat angle

Intake

45° ~ 45°30'

Exhaust

45° ~ 45°30'

Valve spring

Free length

44.9mm (1.7677in)

Load

17.5±0.9kg/32.0mm(38.6±2.0 lb/1.2598in)

31.0±1.6kg/23.5mm(68.3±3.5 lb/0.9252in)

Out of squareness

Less than 1.5°

3°

Cylinder block

Cylinder bore

75.000 ~ 75.030mm (2.9528 ~ 2.9539in)

Flatness of gasket surface

Less than 0.05mm (0.0020in) (Overhaul)

Less than 0.03mm (0.0012in) (Per I cylinder)

Piston

Piston outer diameter

74.930 ~ 74.960mm (2.9500 ~ 2.9512in)

Piston to cylinder clearance

0.060 ~ 0.080mm (0.0024 ~ 0.0031in)

Ring groove width

No. 1 ring groove

1.83 ~ 1.85mm (0.0720 ~ 0.0728in)

No. 2 ring groove

1.82 ~ 1.84mm (0.0717 ~ 0.0724in)

Oil ring groove

3.02 ~ 3.04mm (0.1189 ~ 0.1197in)

Piston ring

Side clearance

No. 1 ring

0.09 ~ 0.13mm (0.0035 ~ 0.0051in)

No. 2 ring

0.08 ~ 0.12mm (0.0031 ~ 0.0047in)

Oil ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

End gap

No. 1 ring

0.20 ~ 0.35mm (0.0079 ~ 0.0138in)

No. 2 ring

0.35 ~ 0.50mm (0.0138 ~ 0.0197in)

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

Piston pin

Piston pin outer diameter

27.995 ~ 28.000mm (1.1022 ~ 1.1024in)

Piston pin hole inner diameter

28.004 ~ 28.010mm (1.1025 ~ 1.1028in)

Piston pin hole clearance

0.004 ~ 0.015mm (0.0002 ~ 0.0006in)

Connecting rod small end hole inner diameter

28.022 ~ 28.034mm (1.1032 ~ 1.1037in)

Connecting rod small end hole clearance

0.022 ~ 0.039mm (0.0009 ~ 0.0015in)

Connecting rod

Connecting rod big end inner diameter

49.000 ~ 49.018mm (1.9291 ~ 1.9298in)

Connecting rod bearing oil clearance

0.025 ~ 0.043mm (0.0010 ~ 0.0017in)

Side clearance

0.050 ~ 0.302mm (0.0020 ~ 0.0119in)

0.4mm (0.0157in)

Crankshaft

Main journal outer diameter

53.972 ~ 53.990mm (2.1249 ~ 2.1256in)

Pin journal outer diameter

45.997 ~ 46.015mm (1.8109 ~ 1.8116in)

Main bearing oil clearance

0.024 ~ 0.042mm (0.0009 ~ 0.0017in)

End play

0.08 ~ 0.28mm (0.0031 ~ 0.110in)

Flywheel

Runout

0.1mm (0.0039in)

0.13mm (0.0051in)

Oil pump

Side clearance

Inner rotor

0.040 ~ 0.085mm (0.0016 ~ 0.0033in)

Outer rotor

0.040 ~ 0.090mm (0.0016 ~ 0.0035in)

Body clearance

0.120 ~ 0.185mm (0.0047 ~ 0.0073in)

Relief valve opening pressure

490±49.0kpa (5±0.5kg/cm², 71±7.1psi)

Engine oil

Oil quantity

Total

5.7 L (6.02 US qt, 5.01 lmp qt)

When replacing a short engine or a block assembly

Oil pan

4.8 L (5.07 US qt, 4.22 lmp qt)

Drain and refill

5.3 L (5.60 US qt, 4.66 lmp qt)

Including oil filter

Oil grade

Classification

ACEA C3 (with CPF ), ACEA B4 (without CPF)

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at idle)

78.45kPa (0.8kg/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

5.3 ~ 5.5 L (5.60 ~ 5.81 US qt, 4.66 ~ 4.84 lmp qt)

Thermostat

Type

Wax pellet type

Opening temperature

85±1.5°C (185.0±2.7°F)

(Lift : 0.35 mm, (0.0138 in))

Pull opening temperature

100°C (212°F) (Lift : 8mm, (0.3150 in))

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kpa

(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

0.98 ~ 4.90 kpa

(0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi)

Water temperature sensor

Type

Thermister type

Resistance

20°C (68°F)

2.45±0.14 kΩ

80°C (176°F)

0.3222 kΩ

Cylinder block

Engine support bracket bolt

4

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Piston cooling oil jet bolt

4

8.8 ~ 12.7

0.9 ~ 1.3

6.5 ~ 9.4

Drive belt auto tensioner bolt

2

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Drive belt auto tensioner mounting bracket bolt

3

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Engine mounting

Engine mounting bracket and body fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting insulator and engine

1

68.6 ~ 93.2

7.0 ~ 9.5

50.6 ~ 68.7

mounting support bracket fixing nut

Engine mounting support bracket and engine support bracket fixing bolt

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting support bracket and engine support bracket fixing nut

2

49.0 ~63.7

5.0 ~6.5

36.2 ~47.0

Transaxle mounting bracket and body fixing bolt

4

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting insulator and transaxle support bracket fixing bolt

3

68.6 ~ 93.2

7.0 ~9.5

50.6 ~68.7

Rear roll stopper bracket and sub frame fixing bolt

4

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Roll rod and roll rod support bracket fixing bolt,nut

1

49.0 ~63.7

5.0 ~6.5

36.2 ~47.0

Main moving system

Connecting rod cap bolt

8

12.7 + (87~93°)

1.3 + (87~93°)

9.4 + (87~93°)

Crankshaft main bearing cap bolt (long)

10

(22.6~26.5) + (90~94°)

(2.3~2.7) + (90~94°)

(16.6~19.5) + (90~94°)

Crankshaft main bearing cap bolt (short)

10

32.4 ~ 36.3

3.3 ~ 3.7

23.9 ~ 26.8

Flywheel bolt (M/T)

8

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Drive plate bolt (A/T)

8

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Timing chain

Timing chain cover bolt (8 X 70)

7

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 60)

2

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 35)

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (6 X 35)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt (6 X 28)

7

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain case bolt (8 X 22)

4

24.5 ~ 30.4

2.5 ~ 3.1

18.1 ~ 22.4

Timing chain case bolt (8 X 32)

1

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Timing chain case bolt (6 X 35)

1

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Engine hanger (front)

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Crankshaft pulley bolt

1

225.6 ~ 245.2

23.0 ~ 25.0

166.4 ~ 180.8

Camshaft chain sprocket bolt

1

68.6 ~ 73.5

7.0 ~ 7.5

50.6 ~ 54.2

High pressure pump chain sprocket bolt

1

64.7 ~ 74.5

6.6 ~ 7.6

47.7 ~ 55.0

Timing chain guide (1) bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide (2) bolt

1

9.8 ~ 13.7

1.0 ~ 1.4

7.2 ~ 10.1

Timing chain "A" auto tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "C" auto tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head

Engine cover bolt

4

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Cylinder head cover bolt

13

6.9 ~ 9.8

0.7 ~ 1.0

5.1 ~ 7.2

Camshaft bearing cap bolt (Reamer bolt)

16

12.7 ~ 13.7

1.3 ~ 1.4

9.4 ~ 10.1

Camshaft bearing cap bolt (Standard bolt)

6

12.7 ~ 13.7

1.3 ~ 1.4

9.4 ~ 10.1

Engine hanger bolt (Front)

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Engine hanger bolt (Rear)

1

47.1 ~ 51.0

4.8 ~ 5.2

34.7 ~ 37.6

Cylinder head bolt

10

(47.1~51.0) + (88~92°) + (118~122°)

(4.8~5.2) + (88~92°) + (118~122°)

(34.7~37.6) + (88~92°) + (118~122°)

Cooling system

Water pump pulley bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt (8 X 50)

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water pump bolt (8 X 70)

1

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Thermostat housing bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Thermostat housing nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water return pipe assembly bolt

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water temperature sensor

1

24.5 ~ 34.3

2.5 ~ 3.5

18.1 ~ 25.3

Water outlet fitting nut

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Lubrication system

Oil filter assembly bolt

4

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil cooler assembly bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter upper cap

1

24.5

2.5

18.1

Oil level gauge bolt

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil pan bolt (6 X 20)

16

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 65)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 85)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan and transaxle fixing bolt

3

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Oil pan drain plug

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen bolt

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil screen nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pressure switch

1

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Intake and exhaust system

Intake manifold and cylinder head fixing nut

2

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Intake manifold and cylinder head fixing bolt

7

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Exhaust manifold and cylinder head fixing nut

8

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Exhaust manifold heat cover and exhaust manifold fixing bolt

3

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

WCC assembly fixing nut

3

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Air cleaner lower cover fixing bolt

3

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Throttle body and surge tank fixing bolt

4

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Exhaust manifold and front muffler fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Front muffler fixing clip bolt

1

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Front muffler and center muffler fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Center muffler and main muffler fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4