COMPONENT LOCATION
GENERAL DESCRIPTION

The Engine Coolant Temperature(ECT) Sensor measures the temperature of engine coolant. The Engine Coolant Temperature (ECT) Sensor is located near the thermostat housing of the cylinder head. ECT Sensor is a thermistor (A Variable Resistor that Changes Along with ECT) in series with a fixed resistor in the Engine Control Module (PCM). The PCM applies 5 volts to the ECT sensor. The PCM monitors the voltage across the ECT sensor and converts it into a temperature reading. When the engine is cold the ECT sensor resistance is high, and when the engine is warm the ECT sensor resistance is low. Therefore, when the engine is cold the PCM will receive a high voltage input, and when the engine is warm the PCM will receive a low voltage input. The signal from ECT sensor is used for Injection, ignition timing, idle speed and cooling fan control.

DTC DESCRIPTION

PCM calculates the difference between the starup and current coolant temperatures and compares against the threshold. So if the difference is less than 3°C over certain period of time. PCM determines that a fault exists and a DTC is stored. MIL(Malfuction Indication Lamp) turns on when the malfuction lasts till consecutive 2 driving cycle.

DTC DETECTING CONDITION

Item

Detecting Condition

Possible cause

DTC Strategy

Rationality check

Poor connection

Low level of Engine Coolant

Improperly installed ECTS

Open or short in circuit

ECTS

PCM

Enable Conditions

Engine Run state

Time from IG "OFF" to IG "ON" 〉360min

No Disabling Faults Present

Threshold value

Difference between startup and current ECT〈 3 ℃(5.4℉)

Diagnosis Time

Continuous

(More than 120 seconds failure within 150 second test)

MIL On Condition

2 driving cycles

SIGNAL WAVEFORM AND DATA

The output signals of IATS & ECTS change smoothly without any rapid changes. Those have almost same characteristic signal during the early period after start. It means that the temperatures of intake air and engine coolant are depended on the temperature of atmosphere. Meanwhile, during the warming up, the output signal of ECTS is going up increasingly. but, the output signal of IATS changes a little bit. even it may not change almost. It means that the heat of engine does not affect on the temperature of intake air.

SPECIFICATION

Temp. (℃/℉)

Resistance (kΩ)

Temp. (℃/℉)

Resistance (kΩ)

-40(-40)

48.14

40(104)

1.15

-20(-4)

14.13 ~ 16.83

60(140)

0.59

0(32)

5.79

80(176)

0.32

20(68)

2.31 ~ 2.59

 

 

SCHEMATIC DIAGRAM
MONITOR SCANTOOL DATA
1.

IG "OFF" & connect scantool.

2.

ENG "ON" and warm -up the engine to normal operating temperature.

3.

Monitor "Monitor "ECTS" status on the service data." item on the service data.

4.

Is the "ECTS" data displayed correctly ?

▶ Fault is intermittent caused by poor contact in the sensor’s and/or PCM’s connector or was repaired and PCM memory was not cleared. Thoroughly check connectors for looseness, poor connection, ending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure

▶ Go to "Terminal and connector inspection" procedure

TERMINAL AND CONNECTOR INSPECTION
1.

Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Has a problem been found?

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure

▶ Go to "Signal Circuit Inspection" procedure.

SIGNAL CIRCUIT INSPECTION
1.

IG "OFF" and disconnect ECTS connector.

2.

IG "ON" & ENG "OFF"

3.

Measure voltage between terminal 3 of ECTS harness connector and chassis ground.

Specification : Approx. 5V

4.

Is the measured voltage within specification ?

▶ Go to "Ground Circuit Inspection" procedure.

▶ Repair or replace as necessary and then go to "Verification of Vehicle Repair" procedure.

GROUND CIRCUIT INSPECTION
1.

IG "OFF" and disconnect ECTS connector.

2.

Measure voltage between terminal 3 of ECTS harness connector and chassis ground.

3.

Measure voltage between terminal 1 and 3 of ECTS harness connector.

Specification : Voltage difference between measurement "A" and "B" is below 200mV.

4.

Is the measured voltage within specification ?

▶ Go to "System Inspection" procedure.

▶ Repair contact resistance and open in harness and go to "Verification of Vehicle Repair" procedure.

SYSTEM INSPECTION
1.

Check Engine coolant level is O.K

2.

Check that ECTS is correctly installed.

3.

Has a problem been found ?

▶ Repair or replace as necessary and then go to "Verification of Vehicle Repair"procedure.

▶ Go to "Component Inspection" procedure.

COMPONENT INSPECTION
1.

Check resistance of ECTS

(1)

IG "OFF" and disconnect ECTS connector.

(2)

Measure resistance between terminal 1 and 3 of ECTS connector. (Component Side)

Specificaton :

Temp. (℃/℉)

Resistance (kΩ)

Temp. (℃/℉)

Resistance (kΩ)

-40(-40)

48.14

40(104)

1.15

-20(-4)

14.13 ~ 16.83

60(140)

0.59

0(32)

5.79

80(176)

0.32

20(68)

2.31 ~ 2.59

 

 

(3)

Is the measured resistance within specification ?

▶ Go to "Check PCM" as follows.

▶ Substitute with a known - good ECTS and check for proper operation. If the problem is corrected, replace ECTS and go to "Verification of Vehicle Repair" procedure.

2.

Check PCM

(1)

IG "OFF" and connect scantool.

(2)

Connect probe to terminal 3 of ECTS harness connector.

(3)

IG "ON" and ENG "OFF" and simulation Function on scantool.

(4)

Simulate voltage at terminal 3 of ECTS harness connector.

(5)

Does the signal value of ECT sensor change according to simulation voltage ?

▶ Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Substitute with a known - good PCM and check for proper operation. If the problem is corrected, replace PCM and go to "Verification of Vehicle Repair" procedure.

note

There is a memory reset function on scantool that can erase optional parts automatically detected and memorized by PCM. Before or after testing PCM on the vehicle, use this function to reuse the PCM on the others.

VERIFICATION OF VEHICLE REPAIR

After a repair, it is essential to verify that the fault has been corrected.

1.

Monitor and record the Freeze Frame Data for the Diagnostic Trouble Code(DTC) which has been diagnosed.

2.

Using a Scantool, Clear the DTCs

3.

Operate the vehicle within conditions noted in the freeze frame data or enable conditions

4.

Monitor that all rediness test have been verified as " Complete "

5.

Are any DTCs present ?

▶ Go to the applicable troubleshoooting procedure.

▶ System is performing to specification at this time.

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