SPECIFICATIONS
FUEL DELIVERY SYSTEM

Items

Specification

Fuel Tank

Capacity

75 lit. (16.5 Imp.gal., 19.8 U.S.gal.)

Fuel Return System

Type

Return Type

Fuel Filter

Type

High pressure type (Built in engine room)

High Pressure Fuel Pump

Type

Mechanical, Plunger Pumping Type

Driven by

Camshaft

Fuel Pressure (Maximum)

Pressure

1,600 bar (160 MPa, 23,206 psi)

INPUT SENSORS

MASS AIR FLOW SENSOR (MAFS)

▷ Type: Hot-Film Type

▷ Specification

* At intake air temperature = 20℃(68℉)

Air Flow (kg/h)

Frequency (kHz)

8

1.94 ~ 1.96

10

1.98 ~ 1.99

15

2.06 ~ 2.07

75

2.72 ~ 2.75

160

3.36 ~ 3.41

310

4.44 ~ 4.53

640

7.66 ~ 8.01

800

10.13 ~ 11.17

* At intake air temperature = -15℃(5℉) or 80℃(176℉)

Air Flow (kg/h)

Frequency (kHz)

10

1.97 ~ 1.99

75

2.71 ~ 2.76

160

3.34 ~ 3.43

310

4.39 ~ 4.58

INTAKE AIR TEMPERATURE SENSOR (IATS) #1 [BUILT IN MAFS]

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-40(-40)

35.14 ~ 43.76

-20(-4)

12.66 ~ 15.12

0(32)

5.12 ~ 5.89

20(68)

2.29 ~ 2.55

40(104)

1.10 ~ 1.24

60(140)

0.57 ~ 0.65

80(176)

0.31 ~ 0.37

BOOST PRESSURE SENSOR (BPS)

▷ Type: Piezo-resistive pressure sensor type

▷ Specification

Pressure (kPa)

Output Voltage (V)

32.5

0.5

70

1.02 ~ 1.17

140

2.13 ~ 2.28

210

3.25 ~ 3.40

270

4.20 ~ 4.35

284

4.5

INTAKE AIR TEMPERATURE SENSOR (IATS) #2 [BUILT IN BPS]

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-40(-40)

40.93 ~ 48.35

-20(-4)

13.89 ~ 16.03

0(32)

5.38 ~ 6.09

20(68)

2.31 ~ 2.57

40(104)

1.08 ~ 1.21

60(140)

0.54 ~ 0.62

80(176)

0.29 ~ 0.34

ENGINE COOLANT TEMPERATURE SENSOR (ECTS)

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-40(-40)

48.14

-20(-4)

14.13 ~ 16.83

0(32)

5.79

20(68)

2.31 ~ 2.59

40(104)

1.15

60(140)

0.59

80(176)

0.32

CAMSHAFT POSITION SENSOR (CMPS)

▷ Type: Hall effect type

▷ Specification

Level

Output Pulse (V)

High

12V

Low

0V

Items

Specification

Air Gap

1.5 ± 0.1 mm

CRANKSHAFT POSITION SENSOR (CKPS)

▷ Type: Variable reluctance type

▷ Output Voltage (V): 0 ~ 5V

Items

Specification

Coil Resistance (Ω))

774 ~ 946Ω [20℃(68℉)]

ACCELERATOR POSITION SENSOR (APS)

▷ Type: Potentiometer type

▷ Specification

Test Condition

Output Voltage(V)

APS 1

APS 2

Idle

0.7 ~ 0.8

0.275 ~ 0.475

Fully depressed

3.8 ~ 4.4

1.75 ~ 2.35

Items

Specification

APS 1

APS 2

Potentiometer Resistance (㏀)

0.7 ~ 1.3

1.4 ~ 2.6

FUEL TEMPERATURE SENSOR (FTS)

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-30(-22)

27.00

-20(-4)

15.67

-10(14)

9.45

0(32)

5.89

20(68)

2.27 ~ 2.73

40(104)

1.17

50(122)

0.83

60(140)

0.60

70(158)

0.43

80(176)

0.30 ~ 0.32

RAIL PRESSURE SENSOR (RPS)

▷ Type: Piezo-electricity type

▷ Specification

Test Condition

Rail pressure (bar)

Output Voltage(V)

Idle

220 ~ 320

Below 1.7

Fully depressed

1800

Approx. 4.5

LAMBDA SENSOR

▷ Type: Zirconia (ZrO2) Type

▷ Specification

λ Value (A/F Ratio)

Pumping Current(A)

0.65

-2.22

0.70

-1.82

0.80

-1.11

0.90

-0.50

1.01

0.00

1.18

0.33

1.43

0.67

1.70

0.94

2.42

1.38

Air (Atmosphere)

2.54

Temperature [℃(℉)]

Heater Resistance(Ω)

20(68)

9.2

100(212)

10.7

200(392)

13.1

300(572)

14.6

400(752)

17.7

500(932)

19.2

600(1,112)

20.7

700(1,292)

22.5

EXHAUST GAS TEMPERATURE SENSOR (EGTS) #1 FOR VGT

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

100(212)

289.0 ~ 481.0

300(572)

5.30 ~ 6.61

600(1,112)

0.35 ~ 0.38

900(1,652)

0.08 ~ 0.09

DIFFERENTIAL PRESSURE SENSOR (DPS)

▷ Type: Piezo-electricity type

▷ Specification: Vout = (4.5 - 1.0) / 100 * △P + 1.0 (V)

Differential Pressure [△P] (kPa)

Output Voltage (V)

0

1.00

10

1.35

20

1.70

30

2.05

40

2.40

50

2.75

60

3.10

70

3.45

80

3.80

90

4.15

100

4.50

EXHAUST GAS TEMPERATURE SENSOR (EGTS) #2 FOR CPF

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

100(212)

289.0 ~ 481.0

300(572)

5.30 ~ 6.61

600(1,112)

0.35 ~ 0.38

900(1,652)

0.08 ~ 0.09

VEHICLE SPEED SENSOR (VSS)

▷ Type: Inductive type

OUTPUT ACTUATORS

INJECTOR

▷ Number: 4

▷ Specification

Items

Specification

Coil Resistance (Ω)

0.33Ω [20℃(68℉)]

FUEL PRESSURE REGULATOR VALVE

▷ Specification

Items

Specification

Coil Resistance (Ω)

2.9 ~ 3.15Ω [20℃(68℉)]

RAIL PRESSURE REGULATOR VALVE

▷ Specification

Items

Specification

Coil Resistance (Ω)

3.42 ~ 3.78Ω [20℃(68℉)]

THROTTLE CONTROL ACTUATOR

▷ Type : Duty control motor type

▷ Specification

Duty (%)

Throttle Valve Position

5

Open

5 ~ 94

Normal operation (Partially open in proportion to duty value)

94

Closed

94 ~ 95

Maintaining the last valid position

95 ~ 97

Fully closed

ELECTRIC EGR CONTROL VALVE

▷ Type: Linear solenoid type

▷ Specification

Items

Specification

Coil Resistance (Ω)

7.3 ~ 8.3Ω [20℃(68℉)]

VGT CONTROL SOLENOID VALVE

▷ Specification

Items

Specification

Coil Resistance (Ω)

14.7 ~ 16.1Ω [20℃(68℉)]

VARIABLE SWIRL CONTROL ACTUATOR

▷ Type: Motor Driven (including Position Sensor)

▷ Specification

Motor

Items

Specification

Coil Resistance (Ω)

3.4 ~ 4.4Ω [20℃(68℉)]

Position Sensor

Items

Specification

Coil Resistance (kΩ)

3.44 ~ 5.16㏀ [20℃(68℉)]

TIGHTENING TORQUES
ENGINE CONTROL SYSTEM

Item

N·m

Kgf·m

lbf·ft

ECM installation bolts

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

ECM bracket installation bolts/nuts

3.9 ~ 5.9

0.4 ~ 0.6

2.9 ~ 4.3

Mass air flow sensor clamp installation bolts

2.9 ~ 4.9

0.3 ~ 0.5

2.2 ~ 3.6

Boost pressure sensor installation bolts

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Engine coolant temperature sensor installation

19.6 ~ 39.2

2.0 ~ 4.0

14.5 ~ 28.9

Crankshaft position sensor installation bolt

3.9 ~ 5.9

0.4 ~ 0.6

2.9 ~ 4.3

Camshaft position sensor installation bolt

3.9 ~ 5.9

0.4 ~ 0.6

2.9 ~ 4.3

Lambda sensor installation

40.2 ~ 59.8

4.1 ~ 6.1

29.7 ~ 44.1

Electric EGR control valve installation bolts

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Variable swirl control actuator installation bolts

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Exhaust gas temperature sensor (For CPF) installation

39.2 ~ 49.1

4.0 ~ 5.0

28.9 ~ 36.2

Exhaust gas temperature sensor (For VGT) installation

39.2 ~ 49.1

4.0 ~ 5.0

28.9 ~ 36.2

DPS ＆ VGT control solenoid valve bracket installation bolts

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Throttle body installation bolts

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pressure switch installation

14.7 ~ 21.6

1.5 ~ 2.2

10.9 ~ 15.9

Glow plug installation

9.8 ~ 13.7

1.0 ~ 1.4

7.2 ~ 10.1

Pipe (DPS ↔ CPF) installation (CPF side)

39.2 ~ 49.1

4.0 ~ 5.0

28.9 ~ 36.2

FUEL DELIVERY SYSTEM

Item

N·m

Kgf·m

lbf·ft

Injector clamp installation bolt

24.5 ~ 28.4

2.5 ~ 2.9

18.1 ~ 21.0

Common rail installation bolts

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

High pressure fuel pump installation bolts

24.5 ~ 28.4

2.5 ~ 2.9

18.1 ~ 21.0

High pressure pipe (Injector ↔ Common Rail) installation nuts

24.5 ~ 28.4

2.5 ~ 2.9

18.1 ~ 21.0

High pressure pipe (Common RaiI ↔ High Pressure Fuel Pump) installation nuts

24.5 ~ 28.4

2.5 ~ 2.9

18.1 ~ 21.0

Fuel tank band installation bolts

39.2 ~ 54.0

4.0 ~ 5.5

28.9 ~ 39.8

Fuel pump (Low Pressure) installation bolts

2.0 ~ 2.9

0.2 ~ 0.3

1.4 ~ 2.2

Fuel-cut valve installation bolts

2.0 ~ 2.9

0.2 ~ 0.3

1.4 ~ 2.2

Sub fuel sender installation bolts

2.0 ~ 2.9

0.2 ~ 0.3

1.4 ~ 2.2

Accelerator pedal module installation bolts

12.8 ~ 15.7

1.3 ~ 1.6

9.4 ~ 11.6

SERVICE STANDARD

Basic Idle rpm(After warm up)

A/C OFF

Neutral,N,P-range

850 ± 100 rpm

D-range

850 ± 100 rpm

A/C ON

Neutral,N,P-range

850 ± 100 rpm

D-range

850 ± 100 rpm

Яндекс.Метрика