COMPONENT LOCATION
GENERAL DESCRIPTION

Brake switch monitors malfunction of accel pedal sensor(APS).Drivers depress brake pedal when 1).the voltage higher than driver's intension is detected due to APS malfunction(signal circuit short to high voltage) 2).engine power generates excessively due to fault signal.Like previous example, if driver's intension to decelerate is transmitted to ECM(brake pedal depressed) when APS signal is high, ECM consider APS to be fault and Limp Home mode is activated.When Limp Home mode is activated, engine speed is fixed at 1200RPM and driving performance is limited, later, if correct APS signal is detected, Limp Home mode is deactivated immediately.

DTC DESCRIPTION

P2299 is set when brake signal is inputted to ECM for more than 0.5 sec. while APS is depressed more than 5% at below 770RPM and 4Km/h. And Limp Home mode is activated with the DTC code occurence. Later, if correct APS signal is detected, Limp Home mode is deactivated immediately. This code is set when APS signal is a bit higher than the voltage at accelerator released position and driver's pedal manipulation, therefore careful inspection of APS and checking driver's pedal depressing habit is required.

DTC DETECTING CONDITION

Item

Detecting Condition

Possible Cause

DTC Strategy

Voltage monitoring

APS 1 Circuit

APS 2 Circuit

APS component

Enable Conditions

Engine running ( engine speed below 830RPM, vehicle speed below 4Km/h)

Threshold Value

Brake pedal singal inputted at APS output voltage above 5%(Error disappears when brake pedal released or accelerator pedal depressed 200% per sec.)

Diagnostic Time

3.0 sec.

Fail Safe

Fuel cut

NO

APS standard value is 0%.

Limp home idle is fixed at (1200RPM)

EGR Off

NO

Fuel Limit

YES

Check Lamp

NO

SIGNAL WAVEFORM AND DATA
note

APS 2 Ground checking signal is for ECM to monitor APS 2. This signal drops APS 2 output voltage to below 200.39mV per 200msec. If APS 2 output voltage does not drop to below 200.39mV, ECM sets DTC as recognizing ground circuit error of APS 2 .

※ The waveform below 200.39mV is not detectable in Ground checking signal waveform of APS 2 signal. Instead, the waveform which drops a little is detected. If APS 2 data of "SERVICE DATA" on the Scantool varies from 350mV to 0mV periodically, it means it works well.

SPECIFICATION

Pedal released

Pedal depressed

Sensor Type

APS 1

0.7V~0.8V

3.8V~4.4V

Variable resistance type(Potentiometer)

APS 2

0.275V~0.475V

1.75V~2.35V

SCHEMATIC DIAGRAM
MONITOR SCANTOOL DATA
1.

Connect Scantool to Data Link Connector (DLC).

2.

Warm engine up to normal operating temperature.

3.

Turn "OFF" electrical devices and A/C.

4.

Monitor "Accelerator position sensor", "Accelerator position sensor 1", "Accelerator position sensor 2 " parameter on the scantool.

Specification : at idle( 0% ) Accelerator position sensor 1 : 600mV~800mV

Accelerator position sensor 2 : 1/2 of Accelerator position sensor 1

TERMINAL AND CONNECTOR INSPECTION
1.

Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component.

2.

Perform checking procedure as follows.

(1)

Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation.

(2)

Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring.

note

Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition. ( after checking, reconnect the pin at correct position. )

3.

Is the problem found?

▶ Repair the trouble causing part and go to "Verification of Vehicle Repair".

▶ Go to "Power Circuit Inspection" as follows.

POWER CIRCUIT INSPECTION
1.

IG KEY "OFF", ENGINE "OFF"

2.

Disconnect APS connector.

3.

IG KEY "ON"

4.

Measure the voltage of terminal 1 and 4 of APS connector.

Specification : 4.8V~5.1V

5.

Is the measured voltage within the specification?

▶ Go to "Signal Circuit Inspection".

▶ If the measured voltage is not within the specified value, find and repair trouble causing part in circuits and go to "Verification of Vehicle Repair".

When the measured voltage is higher than the specified value :

Refer to P0643 Circuit Inspection. (APS1)

Refer to P0653 Circuit Inspection.(APS2)

When the measured voltage is lower than the specified value :

Refer to P0642 Circuit Inspection.(APS1)

Refer to P0652 Circuit Inspection.(APS2)

SIGNAL CIRCUIT INSPECTION
1.

Check open in signal circuit

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector and ECM connector.

(3)

Check continuity between APS connector terminal 2 and ECM connector(C244-K) terminal 9. ( APS 1)

Check continuity between APS connector terminal 3 and ECM connector(C244-K) terminal 31. ( APS 2)

Specification : Continuity (below 1.0Ω)

(4)

Is the measured resistance within the specification?

▶ Go to "Check short in signal circuit".

▶ Repair open in signal circuit and go to "Verification of Vehicle Repair".

2.

Check short in signal circuit ( APS 1 )

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector and ECM connector.

(3)

IG KEY "ON"

(4)

Check continuity between APS connector terminal 2 and chassis ground. (check short to ground )

Measure the voltage of terminal 2 of APS connector. ( check short to battery )

Specification : Check short to ground : Discontinuity ( Infinite Ω )

Check short to battery : 0.0V~0.1V

(5)

Is APS 1 signal circuit insulated normally?

▶ Go to "3.Signal Circuit Inspection (APS 2)" as follows.

▶ Repair short in circuit and go to "Verification of Vehicle Repair".

3.

Signal Circuit Inspection (APS 2)

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector and ECM connector.

(3)

IG KEY "ON"

(4)

Check continuity between APS connector terminal 31 and chassis ground. (check short to ground )

Measure the voltage of terminal 3 of APS connector. ( check short to battery )

Specification : Check short to ground : Discontinuity ( Infinite Ω )

Check short to battery : 0.0V~0.1V

(5)

Is APS 2 signal circuit insulated normally?

▶ Go to "Ground Circuit Inspection".

▶ Repair short in circuit and go to "Verification of Vehicle Repair".

GROUND CIRCUIT INSPECTION
1.

Check ground circuit (APS1)

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector.

(3)

IG KEY "ON"

(4)

Measure the voltage of APS terminal 4. [ TEST "A" ]

(5)

Measure the voltage of APS terminal 4 and terminal 5. [ TEST "B" ]

( terminal 4: Check + prove , terminal 5 : Check - prove )

Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV

(6)

Is the measured voltage within the specification?

▶ Go to "2. Check ground circuit (APS2)".

▶ When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair".

▶ When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair".

2.

Check ground circuit (APS2)

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector.

(3)

IG KEY "ON"

(4)

Measure the voltage of APS terminal 1. [ TEST "A" ]

(5)

Measure the voltage of APS terminal 1 and terminal 6. [ TEST "B" ]

( terminal 1: Check + prove , terminal 6 : Check - prove )

Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV

(6)

Is the measured voltage within the specification?

▶ Go to "Component Inspection".

▶ When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair".

▶ When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair".

COMPONENT INSPECTION
1.

IG KEY "OFF", ENGINE "OFF".

2.

Disconnect APS connector.

3.

Check resistance for each terminal refering to Resistance characteristic table.

Specification : Resistance characteristic table for each terminal

checking point

Resistance( KΩ 20℃ )

Characteristic

Component Connector Shape

Pedal Depressed

Pedal released

APS 1

4(power)-5(ground)

1.0±0.1KΩ

1.0±0.1KΩ

Unchanged

4(power)-2(signal)

1.8±0.1KΩ

1.1±0.1KΩ

Resistance drops

2(signal)-5(ground)

1.1±0.1KΩ

1.8±0.1KΩ

Resistance rises

APS 2

1(power)-6(ground)

2.0±0.1KΩ

2.0±0.1KΩ

Unchanged

1(power)-3(signal)

2.9±0.1KΩ

2.1±0.1KΩ

Resistance drops

3(signal)-6(ground)

1.1±0.1KΩ

1.8±0.1KΩ

Resistance rises

4.

Are resistances for each terminal measured correctly?

▶ Go to "Verification of Vehicle Rapair".

▶ Replace APS and go to "Verification of Vehicle Rapair".

VERIFICATION OF VEHICLE REPAIR

After a repair, it is essential to verify that the fault is corrected.

1.

After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode.

2.

Clear recorded DTC using Scantool.

3.

Drive the vehicle within DTC "Enable conditions" in "General information".

4.

After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again.

5.

Are any DTCs recorded ?

▶ Go to the DTC guide of recorded NO. in Scantool.

▶ System operates within specification.

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