COMPONENT LOCATION
GENERAL DESCRIPTION

Driver's intension to accelerate is transmitted to ECM through Accelerator Pedal Sensor(APS) . And APS, whose mechanism is same as TPS, is required for ECM to determine optimum fuel injection quantity. As fidelity of APS is strongly required, APS is devided into two. One is APS1, which outputs main signals and the other is APS2, which monitors APS1 performance.APS1 and 2 do not share power supply and ground. Normally, APS2 output voltage is the half of APS1 and if the ratio of two signal is out of specified value, error is recognized then, Limp Home mode is activated.When Limp Home mode is activated, engine speed is fixed at 1200RPM and driving performance is limited to prevent excessive power generation due to APS false signal.

DTC DESCRIPTION

P2138 is set when APS 2 output voltage which is not 1/2 of APS 1 output voltage is detected for more than 0.24 sec. Careful inspection of poor connection between APS 1 and APS 2, resistance characteristic of APS component is needed.

DTC DETECTING CONDITION

Item

Detecting Condition

Possible Cause

DTC Strategy

Voltage monitoring

APS 1 Circuit

APS 2 Circuit

APS component

Enable Conditions

IG KEY "ON"(APS depressed)

Threshold Value

When APS 1,2 is depressed approx. 7%, the difference between APS1 and 2 is above 308mV

When APS 1,2 is depressed above 7%, the difference between APS 1and 2 is above 406mV

Diagnostic Time

0.24 sec.

Fail Safe

Fuel cut

NO

APS standard value is 0%.

Limp home idle is fixed at (1200RPM)

EGR Off

NO

Fuel Limit

YES

Check Lamp

YES

SIGNAL WAVEFORM AND DATA
note

APS 2 Ground checking signal is for ECM to monitor APS 2. This signal drops APS 2 output voltage to below 200.39mV per 200msec. If APS 2 output voltage does not drop to below 200.39mV, ECM sets DTC as recognizing ground circuit error of APS 2 .

※ The waveform below 200.39mV is not detectable in Ground checking signal waveform of APS 2 signal. Instead, the waveform which drops a little is detected. If APS 2 data of "SERVICE DATA" on the Scantool varies from 350mV to 0mV periodically, it means it works well.

SPECIFICATION

Pedal released

Pedal depressed

Sensor Type

APS 1

0.7V~0.8V

3.8V~4.4V

Variable resistance type(Potentiometer)

APS 2

0.275V~0.475V

1.75V~2.35V

SCHEMATIC DIAGRAM
MONITOR SCANTOOL DATA
1.

Connect Scantool to Data Link Connector (DLC).

2.

Warm engine up to normal operating temperature.

3.

Turn "OFF" electrical devices and A/C.

4.

Monitor "Accelerator position sensor", "Accelerator position sensor 1", "Accelerator position sensor 2 " parameter on the scantool.

Specification : at idle( 0% ) Accelerator position sensor 1 : 600mV~800mV

Accelerator position sensor 2 : 1/2 of Accelerator position sensor 1

TERMINAL AND CONNECTOR INSPECTION
1.

Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component.

2.

Perform checking procedure as follows.

(1)

Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation.

(2)

Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring.

note

Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition. ( after checking, reconnect the pin at correct position. )

3.

Is the problem found?

▶ Repair the trouble causing part and go to "Verification of Vehicle Repair".

▶ Go to "Power Circuit Inspection" as follows.

POWER CIRCUIT INSPECTION
1.

IG KEY "OFF", ENGINE "OFF"

2.

Disconnect APS connector.

3.

IG KEY "ON"

4.

Measure the voltage of terminal 1 and 4 of APS connector.

Specification : 4.8V~5.1V

5.

Is the measured voltage within the specification?

▶ Go to "Signal Circuit Inspection".

▶ If the measured voltage is not within the specified value, find and repair trouble causing part in circuits and go to "Verification of Vehicle Repair".

When the measured voltage is higher than the specified value :

Refer to P0643 Circuit Inspection. (APS1)

Refer to P0653 Circuit Inspection.(APS2)

When the measured voltage is lower than the specified value :

Refer to P0642 Circuit Inspection.(APS1)

Refer to P0652 Circuit Inspection.(APS2)

SIGNAL CIRCUIT INSPECTION
1.

Check open in signal circuit

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector and ECM connector.

(3)

Check continuity between APS connector terminal 2 and ECM connector (C244-K) terminal 9. ( APS 1)

Check continuity between APS connector terminal 3 and ECM connector (C244-K) terminal 31. ( APS 2)

Specification : Continuity (below 1.0Ω)

(4)

Is the measured resistance within the specification?

▶ Go to "Check short in signal circuit".

▶ Repair open in signal circuit and go to "Verification of Vehicle Repair".

2.

Check short in signal circuit ( APS 1 )

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector and ECM connector.

(3)

IG KEY "ON"

(4)

Check continuity between APS connector terminal 2 and chassis ground. (check short to ground )

Measure the voltage of terminal 2 of APS connector. ( check short to battery )

Specification : Check short to ground : Discontinuity ( Infinite Ω )

Check short to battery : 0.0V~0.1V

(5)

Is APS 1 signal circuit insulated normally?

▶ Go to "3.Signal Circuit Inspection (APS 2)" as follows.

▶ Repair short in circuit and go to "Verification of Vehicle Repair".

3.

Signal Circuit Inspection (APS 2)

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector and ECM connector.

(3)

IG KEY "ON"

(4)

Check continuity between APS connector terminal 31 and chassis ground. (check short to ground )

Measure the voltage of terminal 3 of APS connector. ( check short to battery )

Specification : Check short to ground : Discontinuity ( Infinite Ω )

Check short to battery : 0.0V~0.1V

(5)

Is APS 2 signal circuit insulated normally?

▶ Go to "Ground Circuit Inspection".

▶ Repair short in circuit and go to "Verification of Vehicle Repair".

GROUND CIRCUIT INSPECTION
1.

Check ground circuit (APS1)

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector.

(3)

IG KEY "ON"

(4)

Measure the voltage of APS terminal 4. [ TEST "A" ]

(5)

Measure the voltage of APS terminal 4 and terminal 5. [ TEST "B" ]

( terminal 4: Check + prove , terminal 5 : Check - prove )

Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV

(6)

Is the measured voltage within the specification?

▶ Go to "2. Check ground circuit (APS2)".

▶ When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair".

▶ When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair".

2.

Check ground circuit (APS2)

(1)

IG KEY "OFF", ENGINE "OFF"

(2)

Disconnect APS connector.

(3)

IG KEY "ON"

(4)

Measure the voltage of APS terminal 1. [ TEST "A" ]

(5)

Measure the voltage of APS terminal 1 and terminal 6. [ TEST "B" ]

( terminal 1: Check + prove , terminal 6 : Check - prove )

Specification : [TEST "A"] Voltage - [TEST "B"] Voltage = below 200mV

(6)

Is the measured voltage within the specification?

▶ Go to "Component Inspection".

▶ When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair".

▶ When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair".

COMPONENT INSPECTION
1.

IG KEY "OFF", ENGINE "OFF".

2.

Disconnect APS connector.

3.

Check resistance for each terminal refering to Resistance characteristic table.

Specification : Resistance characteristic table for each terminal

checking point

Resistance( KΩ 20℃ )

Characteristic

Component Connector Shape

Pedal Depressed

Pedal released

APS 1

4(power)-5(ground)

1.0±0.1KΩ

1.0±0.1KΩ

Unchanged

4(power)-2(signal)

1.8±0.1KΩ

1.1±0.1KΩ

Resistance drops

2(signal)-5(ground)

1.1±0.1KΩ

1.8±0.1KΩ

Resistance rises

APS 2

1(power)-6(ground)

2.0±0.1KΩ

2.0±0.1KΩ

Unchanged

1(power)-3(signal)

2.9±0.1KΩ

2.1±0.1KΩ

Resistance drops

3(signal)-6(ground)

1.1±0.1KΩ

1.8±0.1KΩ

Resistance rises

4.

Are resistances for each terminal measured correctly?

▶ Go to "Verification of Vehicle Rapair".

▶ Replace APS and go to "Verification of Vehicle Rapair".

VERIFICATION OF VEHICLE REPAIR

After a repair, it is essential to verify that the fault is corrected.

1.

After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode.

2.

Clear recorded DTC using Scantool.

3.

Drive the vehicle within DTC "Enable conditions" in "General information".

4.

After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again.

5.

Are any DTCs recorded ?

▶ Go to the DTC guide of recorded NO. in Scantool.

▶ System operates within specification.

Яндекс.Метрика