Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

NO

a.

Go to " Power Circuit Inspection " procedure.

Power Supply Circuit Inspection
[Except EURO-Ⅲ/Ⅳ]
1.

1. Check voltage

(1)

IG "OFF"

(2)

Disconnect vehicle speed sensor connector.

(3)

IG "ON" and ENG "OFF"

(4)

Measure voltage between terminal 1 of vehicle speed sensor harness connector and chassis ground.

a.

Specification : Approx. 11.5 ~ 13V

(5)

Is the measured voltage within specifications?

YES

a.

Go to "Signal circuit inspection" procedure.

NO

a.

Repair open or short to ground in harness, and go to "Verification of Vehicle Repair" procedure.

b.

Especially Check the fuse related to Power for blown-off.

Signal Circuit Inspection
[EURO-Ⅲ/Ⅳ]
caution

This procedure is applied to vehicle with ABS (or ESP) In case of no ABS(or ESP), refer to "C1203 Wheel speed sensor front-RH open/short".

1.

Check short to ground in harness

(1)

IG "OFF"

(2)

Disconnect PCM connector and ABS or ESP control module connector.

(3)

Measure resistance between terminal 52 of PCM harness connector and chassis ground.

a.

Specification : Infinite

(4)

Is the measured resistance within specifications?

YES

▶ Go to "Check open in harness" as follows.

NO

▶ Repair short to ground in harness, and go to "Verification of Vehicle Repair" procedure.

2.

Check for open in harness

(1)

Ignition "OFF"

(2)

Disconnect PCM connector and ABS or ESP control module connector.

(3)

Measure resistance between terminal "52" of PCM harness connector and terminal "14(21) " of ABS(ESP) control module harness connector.

a.

Specification : Approx. below 1Ω

(4)

Is the measured resistance within specifications?

YES

▶ Go to " Check wheel speed sensor " procedure.

NO

▶ Check open in harenss.

▶ Repair or replace as necessary and then, go to " Verification of Vehicle Repair" procedure.

3.

Check wheel speed sensor

(1)

IG "OFF"

(2)

Check open or short in wheel speed sensor (Refer to "C1203 Wheel speed sensor front-RH open/short")

(3)

Is the wheel speed sensor normal?

YES

▶ Substitute with a known - good PCM/ ABS or ESP control unit and check for proper operation.

If the problem is corrected, replace PCM/ ABS or ESP control unit and go to "Verification of Vehicle Repair" procedure.

NO

▶ Repair or replace it as necessary.

▶ AnAnd then go to " Verification of Vehicle Repair" procedure.

caution

There is a memory reset function on scantool that can erase optional parts automatically detected and memorized by PCM. After testing PCM on the vehicle, use this function to reuse the PCM on the others.

[Except EURO-Ⅲ/Ⅳ]
4.

Check voltage from sensor side

(1)

IG "OFF"

(2)

Disconnect vehicle speed sensor connector.

(3)

IG "ON" and ENG "OFF"

(4)

Measure voltage between terminal 3 of vehicle speed sensor harness connector and chassis ground.

a.

Specification : Approx. 8 ~ 11.5V

(5)

Is the measured voltage within specifications?

YES

a.

Go to "Check voltae from PCM side" as follows.

NO

a.

Repair open or short to ground in harness, and go to "Verification of Vehicle Repair" procedure.

5.

Check voltage from PCM side

(1)

IG "OFF"

(2)

Disconnect PCM connector and vehicle speed sensor connector.

(3)

IG "ON" and ENG "OFF"

(4)

Measure voltage between terminal "52" of PCM harness connector and chassis ground.

a.

Specification : Approx. 8 ~ 11.5V

(5)

Is the measured voltage within specifications?

YES

a.

Go to " Ground circuit inspection " procedure.

NO

a.

Check open in harenss.

b.

Repair or replace as necessary and then, go to " Verification of Vehicle Repair" procedure.

Ground Circuit inspection
[Except EURO-Ⅲ/Ⅳ]
1.

IG "OFF"

2.

Disconnect vehicle speed sensor connector.

3.

IG "ON" and ENG "OFF"

4.

Measure voltage between terminal 1 of vehicle speed sensor harness connector and chassis ground.(Fig.A)

5.

Measure voltage between terminals 1 and 2 of vehicle speed sensor harness connector.(Fig.B)

a.

Specification : Measurement "A" - Measurement "B" = Approx. below 200mV

6.

Is the measured voltage within specifications?

YES

a.

Substitute with a known - good vehicle speed sensor and check for proper operation.

If the problem is not correctd, substitute with a known - good PCM and check for proper operation. And go to "Verification of Vehicle Repair" procedure.

NO

a.

Repair open or contact resistance in harness, and go to "Verification of Vehicle Repair" procedure.

caution

There is a memory reset function on scantool that can erase optional parts automatically detected and memorized by PCM. After testing PCM on the vehicle, use this function to reuse the PCM on the others.

Яндекс.Метрика