General

Type

V-type, DOHC

Number of cylinders

6

Bore

92mm(3.6220in)

96mm(3.7795in)

Stroke

83.8mm(3.2992in)

87.0mm(3.4252in)

Total displacement

3,342cc(203.86cu.in.)

3,778cc(230.55cu.in.)

Compression ratio

10.4

Firing order

1-2-3-4-5-6

Idle RPM

620 RPM

700 RPM

Valve timing

Intake

Opens(ATDC)

14°

10°

Closes(ABDC)

62°

62˚

Exhaust

Opens(BBDC)

52°

52˚

Closes(ATDC)

0°

0˚

Cylinder head

Flatness of gasket surface

Less than 0.05mm (0.0019in.)

[Less than 0.02mm (0.0008in.) / 150x150]

Flatness of manifold mounting

Intake

Less than 0.1mm(0.0039in.)

[Less than 0.03mm(0.001in)/110x110]

Exhaust

Less than 0.1mm(0.0039in.)

[Less than 0.03mm(0.001in)/110x110]

Camshaft

Cam height

LH

Camshaft

Intake

46.3mm(1.8228in.)

46.8mm(1.8425in.)

Exhaust

45.8mm (1.8031in.)

RH

Camshaft

Intake

46.3mm(1.8228in.)

46.8mm(1.8425in.)

Exhaust

45.8mm (1.8031in.)

Journal outer diameter

LH, RHcamshaft

Intake

No.1: 27.964 ~ 27.978mm (1.1009 ~ 1.1015in.)

No.2,3,4:23.954 ~ 23.970mm (0.9430 ~ 0.9437in.)

Exhaust

No.1: 27.964 ~ 27.978mm (1.1009 ~ 1.1015in.)

No.2,3,4:23.954 ~ 23.970mm (0.9430 ~ 0.9437in.)

Bearing oil clearance

LH, RHcamshaft

Intake

No.1: 0.027 ~ 0.057mm (0.0011 ~ 0.0022in.)

No.2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)

Exhaust

No.1: 0.027 ~ 0.057mm (0.0011 ~ 0.0022in.)

No.2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)

End play

0.02 ~ 0.18mm (0.0008 ~ 0.0071in.)

Valve

Valve length

Intake

105.27mm(4.1445in.)

Exhaust

105.50mm (4.1535in.)

Stem outer diameter

Intake

5.465 ~ 5.480mm (0.2151 ~ 0.2157in.)

Exhaust

5.458 ~ 5.470mm (0.2149 ~ 0.2153in.)

Face angle

45.25° ~ 45.75°

Thickness of valvehead(margin)

Intake

1.56 ~ 1.86mm (0.06142 ~ 0.07323in.)

Exhaust

1.73 ~ 2.03mm (0.06811 ~ 0.07992in.)

Valve stem to valve guide clearance

Intake

0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)

0.07mm

(0.00275in.)

Exhaust

0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)

0.09mm

(0.00354in.)

Valve guide

Inner diameter

Intake

5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)

Exhaust

5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)

Length

Intake

41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)

Exhaust

41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)

Valve seat

Width of seat contact

Intake

1.15 ~ 1.45mm (0.05118 ~ 0.05709in.)

Exhaust

1.35 ~ 1.65mm (0.05315 ~ 0.06496in.)

Seat angle

Intake

44.75° ~ 45.20°

Exhaust

44.75° ~ 45.20°

Valve spring

Free length

43.86mm (1.7267in.)

Load

19.3±0.8kg/34.0mm (42.7±1.8 lb/1.3386in.)

42.3±1.3kg/23.8mm (93.3±2.9 lb/0.9370in.)

Out of squareness

Less than 1.5°

MLA

MLA outer diameter

Intake

34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)

Exhaust

34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)

Cylinder head tappet bore inner diameter

Intake

35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)

Exhaust

35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)

MLA to tappet bore clearance

Intake

0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)

0.07mm(0.0027in.)

Exhaust

0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)

0.07mm(0.0027in.)

Valve clearance

Intake

0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)

0.10 ~ 0.30mm

(0.0039~0.0118in.)

Exhaust

0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)

0.20 ~ 0.40mm

(0.0078~0.0157in.)

Cylinder block

Cylinder bore

92.00 ~ 92.03mm

(3.6220 ~ 3.6232in.)

96.00 ~ 96.03mm

(3.7795 ~ 3.7807in.)

Flatness of gasket surface

Less than 0.05mm (0.0019in.)

[Less than 0.02mm (0.0008in.) / 150x150]

Piston

Piston outer diameter

91.96 ~ 91.99mm

(3.6204 ~ 3.6216in.)

95.96 ~ 95.99mm

(3.7779 ~ 3.7791in.)

Piston to cylinder clearance

0.03 ~ 0.05mm

(0.0012 ~ 0.0020in.)

Ring groove width

No. 1 ring groove

1.22 ~ 1.24mm

(0.0480 ~ 0.0488in.)

1.26mm

(0.0496in.)

No. 2 ring groove

1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)

1.26mm

(0.0496in.)

Oil ring groove

2.01 ~ 2.03mm (0.0791 ~ 0.0799in.)

2.05mm

(0.0807in.)

Piston ring

Side clearance

No. 1 ring

0.03 ~ 0.07mm

(0.0012 ~ 0.0027in.)

0.1mm (0.004in.)

No. 2 ring

0.03 ~ 0.07mm (0.0012 ~ 0.0027in.)

0.1mm (0.004in.)

Oil ring

0.06 ~ 0.15mm (0.0024 ~ 0.0059in.)

0.2mm (0.008in.)

End gap

No. 1 ring

0.17 ~ 0.32mm (0.0067 ~ 0.0126in.)

0.6mm (0.0236in.)

No. 2 ring

0.32 ~ 0.52mm (0.0126 ~ 0.0204in.)

0.7mm (0.0275in.)

Oil ring

0.20 ~ 0.70mm (0.0078 ~ 0.0275in.)

0.8mm (0.0315in.)

Piston pin

Piston pin outer diameter

23.001 ~ 23.006mm

(0.9055 ~ 0.9057in.)

Piston pin hole inner diameter

23.016 ~ 23.021mm

(0.9061 ~ 0.9063in.)

Piston pin hole clearance

0.01 ~ 0.02mm

(0.0004 ~ 0.0008in.)

Connecting rod small end inner diameter

22.974 ~ 22.985mm (0.9045 ~ 0.9049in.)

Connecting rod small end hole clearance

-0.032 ~ -0.016mm (-0.0012 ~ 0.0006in.)

Connecting rod

Connecting rod big end inner diameter

58.000 ~ 58.018mm(2.2834 ~2.2842in.)

Connecting rod bearing oil clearance

0.038 ~ 0.056mm (0.0015 ~ 0.0022in.)

Side clearance

0.1 ~ 0.25mm (0.0039 ~ 0.0098in.)

Crankshaft

Main journal outer diameter

68.942 ~ 68.960mm (2.7142 ~ 2.7149in.)

Pin journal outer diameter

54.954 ~ 54.972mm (2.1635 ~ 2.1642in.)

Main bearing oil clearance

0.022 ~ 0.040mm (0.0008 ~ 0.0016in.)

End play

0.10 ~ 0.28mm (0.0039 ~ 0.0110in.)

Oil pump

Relief valve opening pressure

450 ~ 550kPa

(4.59 ~ 5.61kgf/cm²,65.28 ~ 79.79psi)

Engine oil

Oil quantity

Total

6.0L(6.34US qt, 5.28lmp qt)

When replacing a short engine or a block assembly

Oil pan

5.5L(5.81US qt, 4.84lmp qt)

Drain and refill

5.2L(5.49US qt, 4.58lmp qt)

Including oil filter

Oil grade

Recommendation

5W-20/GF4&SM

If not available, refer to the recommended API or ILSAC classification and SAE viscosity number.

Classification

API SL, SM or above

ILSAC GF3, GF4 or above

Satisfy the requirement of the API or ILSAC classification.

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at 1000rpm)

130kPa (1.32kgf/cm², 18.77psi) or above

Oil temperature in oil pan : 110±2°C (230±36°F)

Cooling system

Cooling method

Forced circulation with water pump

Coolant quantity

8.5L(8.98U.S.qts,7.47lmp.qts)

Thermostat

Type

Wax pellet type

Opening temperature

82±2°C (179.6±35.6°F)

Fully opened temperature

95°C (203°F)

Full lift

10mm (0.3937in.) MIN

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kpa

(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

0.98 ~ 4.90 kpa

(0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi)

Water temperature sensor

Type

Thermister type

Resistance

20°C (68°F)

2.31 ~ 2.59KΩ

80°C (176°F)

0.3222 KΩ

Crankshaft pulley bolt

1

284.2 ~ 303.8

29.0 ~ 31.0

209.8 ~ 224.2

Timing chain cover bolt B

17

18.6 ~ 21.6

1.9 ~ 2.2

13.7 ~ 15.9

Timing chain cover bolt C

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt D

1

58.8 ~ 68.8

6.0 ~ 7.0

43.4 ~ 50.6

Timing chain cover bolt F

2

24.5 ~ 26.5

2.5 ~ 2.7

18.1 ~ 19.5

Timing chain cover bolt G

4

21.6 ~ 23.5

2.2 ~ 2.4

15.9 ~ 17.4

Timing chain cover bolt H

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt I

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt J

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt K

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt L

1

21.6 ~ 26.5

2.2 ~ 2.7

15.9 ~ 19.5

Cam to cam guide bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain auto tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain auto tensioner nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain auto tensioner arm bolt

2

18.6 ~ 21.6

1.9 ~ 2.2

13.7 ~ 15.9

Timing chain guide bolt

4

19.6 ~ 24.5

2.0 ~ 2.5

14.2 ~ 18.1

Oil pump chain cover bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pump chain tensioner bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pump chain guide bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pump chain sprocket bolt

1

18.6 ~ 21.6

1.9 ~ 2.2

13.7 ~ 15.9

Lower oil pan bolt

13

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Drive belt auto tensioner bolt(M12)

1

81.4 ~ 85.3

8.3 ~ 8.7

60.0 ~ 62.9

Drive belt auto tensioner bolt(M8)

1

17.6~ 21.6

1.8 ~ 2.2

13.0 ~ 15.9

Drive belt idler bolt

1

53.9 ~ 57.8

5.5 ~ 5.9

39.8 ~ 42.7

OCV(oil control valve) bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head bolt

16

(37.3~41.2) + (118~122°) + (88~92°)

(3.8~4.2) + (118~122°) + (88~92°)

(27.5~30.4) + (118~122°) + (88~92°)

Cylinder head bolt

1

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

CVVT bolt

4

64.7 ~ 76.4

6.6 ~ 7.8

47.7 ~ 56.4

Camshaft bearing cap bolt

32

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head cover bolt

38

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Connecting rod bearing bolt

12

(17.7~21.6) + (88~92°)

(1.8~2.2) + (88~92°)

(13.0~15.9) + (88~92°)

Main bearing cap inner bolt(M11)

8

49.0 + 90˚

5.0 + 90˚

36.16 + 90˚

Main bearing cap outer bolt(M8)

8

19.6 + 120˚

2.0 + 120˚

14.46 + 120˚

Main bearing cap side bolt(M8)

6

29.4 ~ 31.4

3.0 ~ 3.2

21.70 ~ 23.1

Oil drain cover bolt

6

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Rear oil seal case bolt

6

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Baffle plate bolt

6

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Upper oil pan bolt

16

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Knock sensor bolt

2

15.7 ~ 23.5

1.6 ~ 2.4

11.6 ~ 17.4

Drive plate bolt

8

71.5 ~ 75.5

7.3 ~ 7.7

52.8 ~ 55.7

Oil filter cap

24.5

2.5

18.1

Oil drain bolt

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.6

Oil pump bolt

3

20.6 ~ 22.6

2.1 ~ 2.3

15.2 ~ 16.6

Oil filter body bolt

10

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter body cover bolt

11

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water vent hose bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt (Timing chain cover bolt L)

1

21.6 ~ 26.5

2.2 ~ 2.7

15.9 ~ 19.5

Water pump bolt (Timing chain cover bolt K)

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt (Timing chain cover bolt G)

4

21.6 ~ 23.5

2.2 ~ 2.4

15.9 ~ 17.4

Water pump pulley bolt

4

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Water temp. control nut

4

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Water temp. control bolt

2

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Water inlet pipe bolt

3

16.7 ~ 19.6

1.7 ~ 2.0

12.3 ~ 14.5

Air vent pipe bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake manifold bolt

6

26.5 ~ 31.4

2.7 ~ 3.2

19.5 ~ 23.1

Intake manifold nut

2

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Surge tank bolt (M6 × 36)

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Surge tank bolt (M6 × 128)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Surge tank nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Surge tank stay bolt (M10 × 20)

2

27.4 ~ 31.4

2.8 ~ 3.2

20.3 ~ 23.1

Air cleaner assembly bolt

2

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Intake air hose clamp bolt

1

1.9 ~ 2.9

0.2 ~ 0.3

1.4 ~ 2.2

ETC bracket bolt

2

15.7 ~ 25.5

1.6 ~ 2.6

11.6 ~ 18.8

Exhaust manifold nut

16

39.2 ~ 44.1

4.0 ~ 4.5

28.9 ~ 32.6

Exhaust manifold stay bolt

4

24.5 ~ 35.3

2.5 ~ 3.6

18.1 ~ 26.3

Heat proctor bolt

8

16.7 ~ 21.6

1.7 ~ 2.2

12.3 ~ 15.9

Front muffler

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4