SPECIFICATIONS

Description

Specifications

Limit

General

Type

1-type, SOHC

Number of cylinder

4

Bore

87mm(3.4252in.)

Stroke

92mm(3.6220in.)

Total displacement

2,188cc

Compression ratio

17.3:1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (BTDC)

Closes (ABDC)

35°

Exhaust valve

Opens (BBDC)

52°

Closes (ATDC)

Cylinder head

Flatness of gasket surface

Less than 0.03mm (0.0012in) for width

Less than 0.09mm (0.0035in) for length

Less than 0.012mm (0.0005in) for 51 × 51 mm

Camshaft

Cam height

Intake

34.697mm (1.3660in)

Exhaust

34.571mm (1.3611in)

Journal outer diameter

27.947 ~ 27.960mm(1.1003 ~ 1.1008in.)

Bearing oil clearance

0.040 ~ 0.074mm (0.0016 ~ 0.0029in)

End play

0.05 ~ 0.15mm (0.0020-0.0059in)

Valve

Valve length

Intake

95.5 ~ 95.9mm(3.7598 ~ 3.7756in.)

Exhaust

95.2 ~ 95.6mm(3.7480 ~ 3.7638in.)

Stem outer diameter

Intake

5.933 ~ 5.953mm(0.2366 ~ 0.2344in.)

Exhaust

5.905 ~ 5.925mm(0.2325 ~ 0.2333in.)

Face angle

45.5° ~ 46°

Thickness of valvehead(margin)

Intake

1.5 ~ 1.7mm(0.0591 ~ 0.0669in.)

Exhaust

1.2 ~ 1.4mm(0.0472 ~ 0.0551in.)

Valve stem to valve guide clearance

Intake

0.022 ~ 0.067mm(0.0009 ~ 0.0021in.)

Exhaust

0.050 ~ 0.095mm(0.0020 ~ 0.0037in.)

Valve guide

Length

Intake

36.25 ~ 36.75mm(1.4272 ~ 1.4468in.)

Exhaust

36.25 ~ 36.75mm(1.4272 ~ 1.4468in.)

Valve spring

Free length

38.8mm (1.5276in)

Load

21.25±1.3kg/32.0mm(47.4±2.9 lb/1.2598in)

Out of squareness

Less than 1.5°

Valve seat

Seat angle

44° ~ 46°

Valve contacting width

Intake

0.95 ~ 1.25mm(0.0374 ~ 0.0492in.)

Exhaust

0.8825 ~ 1.0825mm(0.0347 ~ 0.0426in.)

Piston

Piston outer diameter

86.92 ~ 86.95mm (3.4220 ~ 3.4232in)

Piston to cylinder clearance

0.07 ~ 0.09mm (0.0028 ~ 0.0035in)

Ring groove width

No. 1 ring groove

2.415 ~ 2.445mm (0.0951 ~ 0.0963in.)

No. 2 ring groove

2.06 ~ 2.08mm (0.0811 ~ 0.0819in.)

Oil ring groove

3.02 ~ 3.04mm (0.1189 ~ 0.1197in.)

Piston ring

Side clearance

No. 1 ring

0.083 ~ 0.137mm (0.0033 ~ 0.0054in)

No. 2 ring

0.065 ~ 0.110mm (0.0026 ~ 0.0043in)

Oil ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

End gap

No. 1 ring

0.25 ~ 0.40mm (0.0098 ~ 0.0157in)

No. 2 ring

0.40 ~ 0.60mm (0.0157 ~ 0.0236in)

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

Piston pin

Piston pin outer diameter

27.995 ~ 28.000mm (1.1022 ~ 1.1024in)

Connecting rod

Connecting rod bearing oil clearance

0.024 ~ 0.042mm(0.0009 ~ 0.0017in.)

Crankshaft

Main journal outer diameter

60.002 ~ 60.020mm (2.3623 ~ 2.3630in.)

Pin journal outer diameter

50.008 ~ 50.026mm (1.9688 ~ 1.9695in.)

Main bearing oil clearance

0.024 ~ 0.042mm(0.0009 ~ 0.0017in.)

0.1mm

End play

0.09 ~ 0.32mm (0.0035 ~ 0.126in)

Cylinder block

Cylinder bore

87mm(3.4252in.)

Flywheel

Runout

0.45mm(0.0177in.)

Oil pump

Side clearance

Tip clearance

0.12 ~ 0.20mm(0.0047 ~ 0.0079in.)

Radial clearance

0.13 ~ 0.23mm(0.0051 ~ 0.0091in.)

Engine oil

Oil quantity

Total

6.6 L (6.97 US qt, 5.81 lmp qt)

When replacing a short engine or a block assembly

Oil pan

5.4 L (5.71 US qt, 4.75 lmp qt)

Drain and refill

5.9 L (6.23 US qt, 5.19 lmp qt)

Including oil filter

Oil grade

Classification

ACEA C3 (with CPF ), ACEA B4 (without CPF)

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at idle)

78.45kPa (0.8kgf/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Cooling system

Cooling method

Forced circulation with electrical fan

Coolant quantity

8.4L(8.88US qt, 7.39lmp qt)

Thermostat

Type

Wax pellet type

Opening temperature

85±1.5°C (185±34.7°F)

Fully opened temperature

100°C (213°F)

Full lift

8mm (0.3150in.) or more

TIGHTENING TORQUE

ITEM

N.m

kgf.m

lb.ft

Engine mounting bracket nuts/bolts(engine side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Engine mounting bracket nuts(body side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Engine mounting insulator bolt

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Engine support bracket bolt

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Front roll stopper bracket sub frame member bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Front roll stopper insulator bolt/nut

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Rear roll stopper bracket sub frame member bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper insulator bolt/nut

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Transaxle mounting bracket bolt(transaxle side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Transaxle mounting bracket bolt(body side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Cylinder head cover bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Camshaft sprocket bolt

122.6 ~ 137.3

12.5 ~ 14.0

90.4 ~ 101.3

Camshaft bearing cap bolt

26.0 ~ 28.9

2.7 ~ 3.0

19.2 ~ 21.3

Air cleaner body mounting bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Crankshaft bolt

196.1 ~ 205.9

20.0 ~ 21.0

144.7 ~ 151.9

Damper pulley bolt

29.4 ~ 33.3

3.0 ~ 3.4

21.7 ~ 24.6

Cylinder head bolt(at cold)

63.7 + 120° + 120°

6.5 + 120° + 120°

47.0 + 120° + 120°

Timing belt auto tensioner bolt

49.0 ~ 53.9

5.0 ~ 5.5

36.2 ~ 39.8

Drive belt auto tensioner bolt

25.5 ~ 30.4

2.6 ~ 3.1

18.8 ~ 22.4

Timing belt auto tensioner adjusting bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Drive belt idler bolt

45.1 ~ 50.0

4.6 ~ 5.1

33.3 ~ 36.9

Oil pan bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan drain plug

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pressure switch

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Oil filter fitting

47.1 ~ 51.0

4.8 ~ 5.2

34.7 ~ 37.6

Oil filter

22.6 ~ 24.5

2.3 ~ 2.5

16.6 ~ 18.1

Oil jet bolt

8.8 ~ 12.7

0.9 ~ 1.3

6.5 ~ 9.4

Oil pump cover bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Oil pump assembly

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil lever gauge

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Plug cap

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Timing belt upper cover

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Timing belt lower cover

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Flywheel

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Connecting rod cap bolt

24.5 + 90°

2.5 + 90°

18.1 + 90°

Water pump and cylinder block bolt(14mm)

47.1 ~ 51.0

4.8 ~ 5.2

34.7 ~ 37.6

Water pump and cylinder block bolt(10mm)

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water inlet mounting bolt

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Crankshaft bedplate bolt(15mm)-bearing cap bolt(M11 x 1.5P)

(27.5~31.4) + 120°

(2.8~3.2) + 120°

(20.3~23.1) + 120°

Crankshaft bedplate bolt(12mm)-bearing cap bolt(M8 x 1.25P)

33.0 ~ 37.0

3.37 ~ 3.77

24.4 ~ 27.3

Balance shaft assembly mounting bolt

52.0 ~ 55.9

5.3 ~ 5.7

38.3 ~ 41.2

Intake manifold and cylinder head mounting bolt/nut

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Exhaust manifold and cylinder head mounting nut

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Turbocharger supporting bolt

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Turbocharger heat protector mounting bolt

16.7 ~ 21.6

1.7 ~ 2.2

12.3 ~ 15.9

Heater pipe protector mounting bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Exhaust manifold and front muffler mounting nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Front muffler and catalytic convertor mounging nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Catalytic covertor and center muffler mounting nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Center muffler and main muffler mounting nut

39.2 ~ 53.9

4.0 ~ 6.0

28.9 ~ 39.8

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