4.
Remove the oil level gauge guide (A).
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Remove the engine cover.
Disconnect the battery negative terminal.
Remove the air duct and the air cleaner assembly. (Refer to Engine and transaxle assembly in this group)
Remove the oil level gauge guide (A).
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Disconnect the EGR cooler bypass solenoid valve connector (A), the VGT control solenoid control valve connector (B), the electric EGR control valve connector (C) and the air control valve connector (D) and remove the mounting brackets.
Disconnect the fuel return hose (A) and the high pressure pipe (B). (Refer to Common rail in FL group)
Remove the fuel tubes (A) and connector brackets.
Disconnect the variable swirl control actuator connector (A). (1.6L only)
Remove the intercooler outlet hose (A) and remove the throttle body (B).
Tightening torque :
Nut : 6.9~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0lb-ft)
It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
The groove of hose must be in line with the protrusion of the throttle body.
Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
Remove the EGR cooler(A).
Tightening torque :
19.6 ~ 23.5N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)
Remove the intake manifold (A) with the gasket (B).
Tightening torque :
19.6 ~ 23.5N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)
Installation is the reverse order of removal.
