7.
Disconnect the glow plug connector (A), the exhaust gas temperature sensor connectors (B), the difference pressure sensor connector (C) and lambda sensor connector (D) then remove the connector brackets.
Disconnect the battery terminals. (Refer to Engine and transaxle assembly in this group)
Remove the air duct and the air cleaner assembly. (Refer to Engine and transaxle assembly in this group)
Remove the battery. (Refer to Engine and transaxle assembly in this group)
Remove the under cover. (Refer to Engine and transaxle assembly in this group)
Loosen the drain plug, and drain the engine coolant. Remove the radiator cap to drain with speed.
Remove the sub frame. (Refer SS group)
Disconnect the glow plug connector (A), the exhaust gas temperature sensor connectors (B), the difference pressure sensor connector (C) and lambda sensor connector (D) then remove the connector brackets.
Disconnect turbo charger actuator vacuum hose (A).
Remove the heat protector (B).
Tightening torque :
14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
Disconnect the fuel hoses (A).
Disconnect the brake vacuum hose (A) and heater hoses (B).
Install the heater hoses as shown illustrations.
Remove the water hose (A) between the EGR cooler and the thermostat housing.
Remove the EGR pipe (A).
Tightening torque
Bolt (B) :
21.6 ~ 27.5N.m (2.2 ~ 2.8kgf.m, 15.9 ~ 20.3lb-ft)
Bolt (C) :
29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Remove the EGR cooler (A).
Tightening torque
Bolt (B, D) :
21.6 ~ 27.5N.m (2.2 ~ 2.8kgf.m, 15.9 ~ 20.3lb-ft)
Nut (C) :
19.6 ~ 23.5N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)
Remove the front muffler (A).
Tightening torque :
39.2 ~ 58.9N.m (4.0 ~ 6.0kgf.m, 28.9 ~ 43.4lb-ft)
Remove the catalytic converter brackets (A).
Tightening torque :
49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)
Remove the catalytic converter (A).
Tightening torque :
49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)
Remove the intercooler pipe and hose (A).
Tightening torque :
4.9 ~ 6.9N.m (0.5 ~ 0.7kgf.m, 3.6 ~ 5.1lb-ft)
It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
The groove of hose must be in line with the protrusion of the pipe or turbocharger.
The band must be located on the position mark of hose and must not run over it.
Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
Remove the turbocharger oil feed pipe (A) and drain pipe (B).
Tightening torque
Bolt (C) :
13.7 ~ 18.6N.m (1.4 ~ 1.9kgf.m, 10.1 ~ 13.7lb-ft)
Bolts (F) :
9.8 ~ 14.7N.m (1.0 ~ 1.5kgf.m, 7.2 ~ 10.9lb-ft)
Nuts (E) :
14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.9 ~ 14.5lb-ft)
Bolt (D) : 7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Remove the turbocharger (A).
Tightening torque :
44.1 ~ 49.1N.m (4.5 ~ 5.0kgf.m, 32.6 ~ 36.2lb-ft)
Remove the exhaust manifold (A) with the gasket (B) .
Tightening torque :
29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Installation is the reverse order of removal.
