Replacement
Door Trim Replacement
caution

Take care not to scratch the door trim and other parts.

Put on gloves to protect your hands.

1.

Using a screwdriver or remover, remove the rear door delta inner cover (A).

2.

Using a screwdriver or remover, remove the rear door grip handle cover (B).

3.

After loosening the mounting screws, then remove the rear door trim (A).

4.

Remove the inside handle cable (A).

5.

Disconnect the seat heater switch connector (A) and power window switch connector (B).

6.

Install in the reverse order of removal.

note

Make sure connectors are connected properly and each rod is connected securely.

Make sure the door lock and opens properly.

Replace any damaged clips.

Inside Handle Replacement
1.

Remove the rear door trim.

2.

After loosening the rear door inside handle mounting screws, then remove the rear door inside handle (A).

3.

Install in the reverse order of removal.

note

Replace any damaged clips.

Make sure the door lock and opens properly.

Glass Replacement
caution

Put on gloves to protect your hands.

1.

Remove the rear door trim.

2.

Remove the rear door belt inside weatherstrip (A).

3.

Loosen the rear door delta lower run & channel mounting bolts and nut.

Tightening torque :

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

4.

After loosening the mounting screws, then remove the rear door belt outer weatherstrip (A).

5.

Using a screwdriver or remover, remove the rear door rear frame garnish (A).

note

Rear door rear frame garnish needs to be changed to insure product quality.

6.

Remove the glass mounting hole plug (B).

caution

Use the door switch to align the mounting hole/bolt with the hole in the door.

If unable to operate the window motor, remove the motor and align the hole by hand.

Be careful not to drop the glass and/or scratch the glass surface.

7.

Carefully adjust the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

Tightening torque :

3.9 ~ 11.8 N.m (0.4 ~ 1.2 kgf.m, 2.9 ~ 8.7 lb-ft)

8.

Installation is the reverse the removal.

A.

Roll the glass up down to see if it move freely without binding

B.

Adjust the position of the glass as needed.

C.

Make sure the door lock and opens properly.

D.

Replace any damaged clips

Speaker Replacement
1.

Remove the rear door trim.

2.

Disconnect the speaker connector (B).

3.

After loosening the mounting screws, then remove the speaker (A).

4.

Install in the reverse order of removal.

note

Use sheet metal screws to secure the speaker.

Make sure the connector are connected properly and each rod is connected securely.

Make sure the door lock and opens properly.

Replace any damaged clips.

Power Window Motor Replacement
1.

Remove the rear door trim.

2.

Disconnect the power window motor connector (B).

3.

After loosening the mounting screws, then remove the power window motor (A).

4.

Install in the reverse order of removal.

note

The area of rotational parts and springs should be applied with sufficient grease.

Roll the glass up down to see if it move freely without binding.

Outside Handle Replacement
1.

Remove the hole plug (B).

2.

After loosening the mounting bolt, then remove the outside handle cover (A).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

3.

Remove the outside handle (A) by sliding it rearward.

4.

Install in the reverse order of removal.

note

Make sure the door lock and open properly.

Door Module Assembly Replacement
1.

Remove the following parts.

A.

Rear door trim

B.

Window glass

C.

Outside handle

2.

Loosen the mounting screw (A).

3.

Loosen the door latch (B) mounting screws.

4.

After loosening the rear door module mounting bolts, then remove the rear door module (A).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

5.

Remove the wiring clip (A).

6.

Remove the rear door delta lower run & channel (A).

7.

Disconnect the connectors and rear door module wiring harness (A).

8.

Install in the reverse order of removal.

note

The area of whole parts should be applied with sufficient grease.

Make sure the connector is plugged in properly and each rod is connected securely.

Make sure the door lock and open properly.

Door Latch Replacement
1.

Remove the following items :

A.

Rear door trim

B.

Window glass

C.

Outside handle

2.

Loosen the mounting screw (A).

3.

Loosen the door latch (B) mounting screws.

4.

After loosening the rear door module mounting bolts, then remove the rear door module (A).

Tightening torque :

6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0 lb-ft)

5.

Remove the wiring clip (A).

6.

Remove the rear door delta lower run & channel (A).

7.

Disconnect the rear latch connector (A).

8.

Remove the rear door latch (A).

9.

Install in the reverse order of removal.

note

Make sure the connector is connected properly.

Make sure the door locks/unlocks and opens/closes properly.

Replace any damaged clips.

Door Side Weaterstrip Replacement
1.

Detach the clips, then remove the rear door side weatherstrip (A).

2.

Installation is the reverse the removal.

note

Replace any damaged clips.

Adjustment
Glass Adjustment
note

Check the glass run channel for damage or deterioration, and replace them necessary.

1.

Remove the rear door trim.

2.

Remove the glass mounting hole plug (B).

3.

Carefully move the glass (A) until you can see the glass mounting bolt, then loosen them.

4.

Check that the glass moves smoothly.

Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be adjusted up or down, and in or out.

1.

Loosen the screws (B) just enough for the striker to move.

Tightening torque:

(B):16.7 ~ 21.6 N.m (1.7 ~ 2.2 kgf.m, 12.3 ~ 15.9 lb-ft)

2.

Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.

3.

Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

Door Position Adjustment
note

After installing the door, check for a flush fit with the Body, then check for equal gaps between the front, rear, and bottom, door edges and the body. Check that the door and body edges are parallel. before adjusting, replace the mounting bolts.

1.

Check that the door and body edges are parallel.

[Wagon]

[Sedan]

2.

Place the vehicle on a firm, level surface when adjusting the doors.

3.

Adjust at the hinges (A) :

A.

Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.

B.

Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.

C.

Place a shop towel on the jack to prevent damage to the door when adjusting the door.

Tightening torque :

(B) : 21.6 ~ 26.5 N.m (2.2 ~ 2.7 kgf.m, 15.9 ~ 19.5 lb-ft)

(C) : 33.3 ~ 41.2 N.m (3.4 ~ 4.2 kgf.m, 24.6 ~ 30.4 lb-ft)

4.

Grease the pivot portions of the hinges indicated.

5.

Check for water leaks.

Яндекс.Метрика