Clutch operating method | Hydraulic type | ||
Clutch disc | |||
Type | Single dry with diaphragm. | ||
Facing diameter (Outside x Inside)mm (in.) | 215 x 145 (8.5 x 5.7) | ||
Clutch cover assembly | |||
Type | Diaphragm spring strap | ||
Setting load N (lb) | 5700-6200 (1279-1389) | ||
Clutch release cylinder | |||
I.D.mm (in.) | 20.64 (0.81) | ||
Clutch mester cylinder | |||
I.D.mm (in.) | 15.87(0.62) | ||
Standard value | |
Clutch disc thickness [When free] | 8.2-8.8 mm (0.326-0.350 in.) |
Clutch pedal height | 180.5 ± 0.3 mm |
Clutch pedal free play | 6-13 mm (0.24-0.51 in.) |
Limit | |
Clutch disc rivet sink | 0.3 mm (0.012 in.) |
Diaphragm spring end height difference | 0.5 mm (0.02 in.) |
Clutch release cylinder clearance to piston | 0.15 mm (0.006 in.) |
Clutch master cylinder clearance to piston | 0.15 mm (0.006 in.) |
Item | Nm | kg.cm | lb.ft |
Clutch pedal to pedal support member (clutch pedal bracket) | 25-35 | 250-350 | 18-25 |
Clutch master cylinder mounting bolt | 8-12 | 80-120 | 6-9 |
Clutch tube flare nut | 12-16 | 120-160 | 9-12 |
Clutch release cylinder mounting bolt | 15-22 | 150-220 | 11-16 |
Clutch release cylinder union bolt | 25 | 250 | 18 |
Clutch cover assembly | 15-22 | 150-220 | 11-16 |
Clutch master cylinder push rod lock nut | 10-15 | 80-100 | 7-11 |
Clutch master cylinder reservoir | 8-10 | 80-100 | 6-7 |
Ignition lock switch | 8-10 | 80-100 | 6-7 |
Clutch member | 8-12 | 80-120 | 6-9 |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L 9508 | As required |
Inner surface of clutch release bearing | CASMOLY L 9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT3 or DOT4 | As required |
Inner surface of clutch disc spline | CASMOLY L 9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 or DOT4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2 | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L9508 | As required |
Input shaft spline | CASMOLY L9508 | As required |
