Wrap tape around the driveshaft splines (T.J. side) to prevent damage to the boots.
Apply grease to the driveshaft and install the boots.
Recommended lubricant : |
B.J. Boot grease : CENTOPLEX 278M/136K T.J. Boot grease : KLK TJ41-182 |
Apply grease into the T.J. boot and install the boot.
T.J. boot grease gr. : |
2.0L A/T |
In the joint : 75 ± 3 |
In the boot : 45 ± 3 |
Add specified grease to the B.J. as much as wiped away at the time of inspection.
Install the boots.
Tighten the B.J. boot bands.
To control the air in the T.J. boot, keep the specified distance between the boot bands when they are tightened.
Standard value (A) | mm (in.) |
LH side : 524.2 ± 2 (20.64 ± 0.08) RH side : 542.7 ± 2 (21.37 ± 0.08) |
Tighten the T.J. boot bands.
Wrap tape around the driveshaft splines (G.I. side) to prevent damage to the boots.
Before installing the boots, place a new clamps to the small boot ends and install them to the driveshaft.
After aligning the matchmark, place the beveled side of the tripod axial spline toward the A.C. joint.
Using suitable tool and hammer, tap in the tripod to the driveshaft.
Install new snap ring.
Add specified grease to the A.C. joint and boot, as much as was removed at the time of inspection.
CENTURY |
Grease quantity (gr.) : 185 |
Apply specified grease to the G.I. joint and boot.
One luber GKN |
Grease quantity (gr.) : 175 |
Align the matchmarks and install the G.I. joint to the shaft.
Install the boots.
Make sure that 2 boots are on the shaft groove.
Make sure that the 2 boots are not stretched.
Position the holes in the clamp's free end to the closing hooks.
Using pliers, secure the clamps.
Clearance (A) A.C. big clamp : 2.0 mm (0.079 in.) or less A.C. small clamp : 1.8 mm (0.071 in.) or less |
To control air in the G.I. boot, keep the specified distance between the boot clamps when they are tightened.
Standard value (A, B) | mm (in.) | |||
LH side | RH side | |||
2.5L A/T | 524.1 (20.63 ± 0.08) | 543.6 (21.4 ± 0.08) | ||
3.0L A/T / 3.5L A/T | 517.5 (20.39 ± 0.08) | 533.6 (21.01 ± 0.08) |
Holding the G.I. big clamp near the closing hook, using long noise pliers, position the hole in the clamps free end over the closing hook.
Secure the clamp by drawing the closing hooks together.
Using pliers, secure the G.I. small clamp.
Clearance (A) G.I. small clamp : 1.6 mm (0.063 in.) or less |