SYSTEM CONTROL FEATURES
SIGNAL I/O FOR EACH CONTROL FEATURE

Control item

Input

Output

Remarks

Required discharge temperature control

Auto SW, A/C SW, TEMP SW, INCAR sensor, AMB sensor, Photo sensor, Water temperature sensor, thermo sensor, TEMP actuator.

TEMP actuator

Mode control

AUTO SW, MODE SW, TEMP SW, DEF SW, Blower SW, OFF SW, INCAR sensor, AMB sensor, Photo sensor, Water temperature sensor, thermo sensor, Power TR.

Blower motor

Power TR

HI-blower relay

Blower Switch

Manual selection

Control in priority

Mode door control

AUTO SW, MODE SW, DEF SW, Blower SW, OFF SW, TEMP SW, INCAR sensor, AMB sensor, Photo sensor.

Mode actuator

Intake control

AUTO SW, A/C SW, DEF SW, TEMP SW, OFF SW, Intake SW, INCAR sensor, AMB sensor, Photo sensor, Power TR.

Mode actuator

Compressor control

AUTO SW, A/C SW, DEF SW, TEMP SW, OFF SW, IN-CAR sensor, AMB sensor, Photo sensor

Compressor relay

During mode control, the A/C may operate during DEF or MIX mode. In order to enable dehumidification, the driver may select A/C OFF during theA/C on condition.

CONTROL SPECIFICATION

Control item

Control features

Remarks

Required discharge temperature

Required temperature determined by the set temperature and the inputted sensor value.

Auto control

Required discharge temperature is determined by the set temperature and the inputted sensor value. The feature will use the required discharge temperature to perform the auto control of temp. actuator, mode actuator, intake actuator, blower motor and compressor, and maintain the set temperaturestably.

IN-CAR temperature correction

Upon detecting rapid changes of temperature from the INCAR sensor, it will gradually correct the incar temperature value.

-

1°C UP/4sec delay

-

1°C DOWN/4sec delay

AMB temperature correction

Upon detecting rapid changes of temperature from the AMB sensor, it will gradually correct the ambient temperature value.

-

1°C UP/3min delay

-

1°C DOWN/4sec delay

Photo correction

Upon detecting rapid changes of photo intensity from the PHOTO sensor, it will gradually correct the photo intensity value.

-

350→1000(W/m²)/1min delay

-

350→1000(W/m²)/5min delay

TEMP door control

It does the automatic control to maintain the optimum TEMP door opening (0%-100%). It will be computed by the temperature set and the input signalfrom each sensor.

The set temperature range 17°C→32°C, 0.5°C step (62°F→90°F, 1°F step)

Blower speed

Automatic control of the blower speed. The target value will be computed by the set temperature and the input signal from each sensor. (7 levels maybe selected in case of manual selection.)

-

Auto mode blower low voltage (Manual low voltage: 3.8)

-

Auto mode heater blower HI speed: 10.6V

Electro-motive mode control

During auto control, it will raise the permitted voltage of blower motor gradually in order to improve comfortability.

6 seconds for shifting LO→MAX HI

Photo compensation

During auto control, it will compensate the blower level and the discharge temperature according to the photo intensity detected from the PHOTO sensor.PHOTO compensation will begin after 5 seconds when ignition on.

Mode door control

Automatic control of air discharge based on the required discharge temperature. It will be computed by the temperature setting and the input signal from each sensor.

(VENT→B/L→FLOOR→VENT)

In case of manual selection (VENT→B/L→FLOOR→MIX→VENT)

-

At OFF, MODE door will fix the current condition.

-

At OFF in manual mode, MODE door will maintain the manual control condition.

MIX mode control (in auto control)

If the ambient temperature is -13°C or less in AUTO mode, discharge mode will be controlled at MIX. (When front window glass is defogged.)

Entering MIX mode, A/C will operate.

INTAKE door control

Auto control of intake mode based on the required discharge temperature that will be computed by the temperature setting and the input signal fromeach sensor.

-

Shift to REC when selecting REC button at FRE condition (LED on).

-

Shift to FRE when selecting FRE button at REC condition (LED off).

INTAKE control at OFF

The intake door will fix to the FRE. position when switching the system off.

-

FRE./REC. manual selection will be enabled at OFF

-

REC indicator will come out at OFF.

Compressor auto control

Control automatically the compressor on/off state corresponding to the set temperature and the input signal from each sensor.

-

When selection the AUTO SW, the compressor is controlled to ON/OFF.

-

When selection the DEF SW, the compressor is controlled to "ON".

Compressor clutch on/off control based on refrigerant temperature

If EVAP sensor temperature is below than 0.5°C, the compressor will be ON and the temperature is 3°C, or higher, with the compressorOFF.

MAX HOT

When selecting the set temperature 32°C at AUTO mode, MAX HOT will be performed. It will prevail over MIX mode control.

-

TEMP door: MAX HOT

-

MODE door: FLOOR mode

-

INTAKE door: FRE mode

-

Compressor: OFF

-

Blower speed: AUTO HI(10.6V)

MAX COOL

When selecting the set temperature 17°C at AUTO mode, MAX COOL will be performed.

-

TEMP door: MAX COOL

-

MODE door: FLOOR mode

-

INTAKE door: REC mode

-

Compressor: On

-

Blower speed: MAX HI

Electromotive heating control

If the ambient temperature is 5°C or more and the in-car temperature is 10°C or less than the ambient temperature at B/L or FLOOR in AUTO mode, it will effect the electromotive heating control to prevent outside cold airfrom flowing toward the feet of passengers.

-

Blower speed: Controlled at AUTO LOW (4.5V)

As the coolant temperature rises, the MODE door will shift to DEF→AUTO.

Operation release

In-car temp. > ambient +10°C

Max cool

In pressing MODE switch.

In pressing DEF switch.

MODE: Manual selection is enabled.

INTAKE door: At AUTO control or at manual selection mode.

Blower speed: Manual selection is enabled (No re-entry).

Electromotive cooling control

In order to prevent hot air from the VENT or B/L in AUTO mode (A/C on mode blower auto ), the blower speed will be operated at LOW for approx. 9 seconds before entering the AUTO control if the EVAP sensor detectionis temperature 30°C or higher.

MAX HOT

If the above condition is satisfied, electromotive cooling control will operate at any time.

Air Quality System (AQS)

The AQS system will detect the hazardous elements and odors contained in the air. If the harmful element concentration is higher than standard,the system will output a LOW signal (1.0V or less) to the FATC.

-

When the initial battery connection and ignition is ON, it will operate at AUTO mode. (AQS will not operate.)

If the concentration is within the standard value, the system will output a HI signal (4V) the FATC.

-

When IGN 2 ON, the AQS assembly will be preheated for 34.5±5seconds.

Corresponding to the signal from the AQS, it will control the INTAKE door as follows to prevent the inflow of harmful gas in FATC:

-

IGN2 ON: It will check circuit break on the AQS assembly's signal line for approx. 7 seconds during the preheating, irrespective to the AQS switchcondition.

Condition

INTAKE door position

-

When AQS is selected prior to IGN2 OFF and IGN2 is turned OFF→ON: AQS indicator will come on, and the system will operate at AQS mode. (Storethe previous condition before IGN 2 OFF)

LOW

REC

HI

FRE

Initialization Upon battery-on

When supplying the initial power, it will operate in the initial condition.

-

When the initial ignition ON after battery connection, the system will operate at the set temperature 25°C and at AUTO mode.

Memory

When removing ignition key, it will store FATC's operating condition

-

When IGN ON after IGN OFF during FATC operation, the system will operate at the previous before the ignition off.

DIAGNOSIS SYSTEM
OPERATION METHOD (SELF-DIAGNOSIS)
DIAGNOSTIC TROUBLE CODE DESCRIPTION
1.

A/C system is turned OFF during self diagnosis. The result of self diagnosis is displayed using 2 digits of the temperature display.

2.

Diagnostic trouble codes are displayed during self diagnosis. However, after diagnosis is complete, relevant data is not stored in memory.

3.

Self diagnosis of photo sensor is performed using a light bulb over 60W placed within 40cm with sun load applied.

note

Without sun load, photo sensor error code displays.

DTC CHART

DTC code

Detection item

Trouble area

00

Normal

Incar sensor

Harness or connector between incar sensor and A/C control assembly

A/C control assembly

11

Open INCAR Sensor circuit

12

Shorted INCAR Sensor circuit

13

Open Ambient sensor circuit

Ambient sensor

Harness or connector between ambient sensor and A/C control assembly.

A/C control assembly.

14

Shorted Ambient sensor circuit

17

Open evap. sensor

Evap. sensor

Harness or connector between evap. sensor and A/C control assembly

A/C control assembly

18

Shorted evap. sensor

19

Open or shorted temp. door potentiometer

Harness or connector between temp. door potentiometer and A/C control assembly

20

Defective temp. door potentiometer

Temp. door potentiometer

FAILURE SAFE FUNCTION

NO.

Item

Description

Fail-safe

1

INCAR SENSOR

Short/open circuit of IN CAR SENSOR

Once diagnosis is occurs, system is regarded as 25°C constant

2

AMBIENT SENSOR

Short/open circuit of AMBIENT SENSOR

Once diagnosis is occurs, system is regarded as 20°C constant.

3

EVAPORATOR TEMP. SENSOR

Short/open circuit of EVAPORATOR TEMP. SENSOR

Once diagnosis is occurs, system is regarded as -2°C constant

4

TEMP. DOOR POTENTIOMETER

Short/open circuit of TEMP. DOOR POTENTIOMETER

17°C constant → when 24.5°C : MAX COOL

25°C constant → when 32°C : MAX HOT

POWER SUPPLY CHECK
Error diagnostics

Symptoms

Causes

How to check

When IF is ON, memory function error occurs

Battery power supply error

Check voltage of battery after turning off IG. If 10V and more, check FATC connector and if no problem, check the inside of controller. If 10V andless, check fuse or wiring state of battery power source.

When IG is ON, system running error occurs.

IG2 power supply error

Check voltage of IG2 after turning on IG. If 10V and more, check FATC connector and if no problem, check the inside of controller. If 10V and less,check fuse or wiring state of IG2 power source.

BACK LIGHT AND REAR GLASS HEAT RAYS CHECK
Error diagnostics

Symptoms

Causes

How to check

When light switch is ON, partial error occurs in back light.

Light bulb lighting error in FATC

When light switch is ON, entire error occurs in back light.

Light power supply error

Measure voltage of tail light shown in the above figure after switching on light. If 10V and more, check FATC connector and if no problem, measure signal voltage of reostart shown in the above figure. If 8V and more, checkreostart wiring and reostart.

If tail light is below 1V, check tail light wiring.

AIR CONDITIONER CHECK
Error diagnostics

Symptoms

Causes

How to check

Wind of air conditioner isn't discharged into vehicle despite switching on air conditioner.

Signal output error of air conditioner

Switch on air conditioner and measure voltage of FATC connector A-17 terminal as shown in the above figure. If 9V and more, check triple switch,air conditioner relay and ECM.

Switch on air conditioner and measure voltage of FATC connector A-17 terminal as shown in the above figure. If 1V and less, check input value ofevaporator sensor.

Input error of evaporator sensor

If evaporator sensor is disconnected or short or voltage of its input source is more than 3.0V (below 0.5°C), output of air conditioner isn'tmade.

INTAKE AND AQS CHECK
Error diagnostics

Symptoms

Causes

How to check

Outdoor mode running error

Power supply error in actuator

Separate connector linked with actuator, select outdoor mode with indoor switch and measure voltage of FATC connector A-23 terminal. If 8V and more, check actuator or wiring state and if 9V and less, check the inside of controller.

Indoor mode running error

Power supply error in actuator

Select indoor mode in the above method and measure voltage of FATC connector A-10 terminal. If 8V and more, check actuator or wiring state and if 9V andless, check the inside of controller.

Fixed in outdoor or indoor mode at AQS selection.

AQS signal terminal output error

Select AQS switch and measure AQS signal terminal as shown in the above figure. If there is no change of voltage over 10 min, check AQS.

MODE CHECK
Error diagnostics

Symptoms

Causes

How to check

Specific mode isn't selected.

Signal transmission error of selected mode

Measure voltage of selected mode wiring without separating connector linked with actuator. If 8V and more, check the inside of controller.

Mode actuator running error

If 1V and less at measuring in the above method, check mode actuator and wiring state.

Mode selection is impossible

Internal error of mode actuator

If motor driver IC built in mode actuator is bad, mode selection is impossible. When mode isn't selected though GND(0V) is supplied for selected mode wiring after selecting mode in controller, its cause is internal failureof mode actuator.

TEMP CHECK

If setup temperature is 17°C to 24.5°C, set to MAX COOL.

If setup temperature is 25°C to 32.0°C, set to MAX WAR.

Error diagnostics

Symptoms

Causes

How to check

Temp actuator running error

Power supply error in temp actuator

After altering 17°C to 32°C and adversely, measure voltage of A-22 terminal. If Both of them are 9V and more, check temp actuator and peripheral wiring state and if one or both of them are 5V and less, its cause is internalfailure of FATC.

Sensor (+5) power supply error

If automatic control isn't operated smoothly, measure voltage of FATC connector B- 8 terminal. If under 4.8V or over 5.2V, its cause is internalfailure of FATC.

Driver error of temp actuator

If No. 20 is outputted as a result of self-diagnostic, check temp actuator driver.

BLOWER CHECK
ERROR DIAGNOSTICS

Symptoms

Causes

How to check

Amount of wind is wrong at manual selection of blower.

Power TR error

Check voltage of blower motor's both ends. (Level 1 : 3.8V, Level 2 : 5.2V, Level 3 : 6.5V, Level 4 : 7.9V, Level 5 : 9.2V, Level 6 : 10.6V,Level 7 :13.5V [high-relay operation])

Measure voltage of each terminal and if there is difference more than ±0.6V, check power TR.

Blower wind is discharged despite pressing OFF switch.

Power TR error

Power TR change

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