10501923-10501923

BATTERY VISUAL INSPECTION (1)

1. CHECKING FLOW

2. CHECKING SHEET

Item	Trouble	Cause	Remedy	Responsibility
Item	Trouble	Cause	Remedy	User	Manufacturer
	* Battery terminal damage	* Carelessness
	* Battery terminal damage	* Over tightening the battery cable	Replace	O
	Cover Breakage	* Carelessness	Replace	O
	* Electrolyte leakage
	- Cover breakage	* Carelessness	Replace	O
	- Cover leakage	* Bad cover seal	Replace		O
2. Electrolyte height inspection	* Electrolyte height between cells is over 10mm	* Cell shorted electrically * Vaporization caused by excessive temperature	Replace Replace	O	O
2. Electrolyte height inspection	* Shortage of electrolyte	* Electrolyte loss caused by over-charge	Replace	O
3. Voltage inspection	1. Battery voltage >13.2V	1. Over charge	Replace * Check the electric system	O
	2. 12.5V < Battery voltage < 12.9	2. Normal
	3. 12.0V < Battery voltage < 12.4V (Simple discharge)	1. Insufficient charge	* Battery Load Test (Refer to Load Test below)	O
	4. 11.0 V <Battery voltage <12.0V (Over discharge)	2. Internal failure		O
	5. Battery voltage : 11.0V or less	1. Charge condition failure	Replace	O
		2. Battery discharged for a long period		O
		3. Internal circuit open			O

3. LOAD TEST

When discharging the battery during 15 seconds at half currency of Cold Cranking Power (CCP), the voltage of the battery should be as shown below.

Regulating Voltage Table

Ambient Temperature	Voltage
above 20°C	9.6V
~ 18°C	9.5V
~ 10°C	9.4V
~ 4°C	9.3V
~ -1°C	9.1V
~ -7°C	8.9V
~ -12°C	8.7V

When the voltage is not within specification, repeat the load test again, and re-charge.

If the battery is left alone for 2 hours after re-charging and its output is over 12.5V, and the voltage after a load test is over the standard value,the battery can be used.