TROUBLESHOOTING
DIAGNOSTIC TROUBLESHOOTING FLOW
TROUBLE AREA RELATED TO DTC

DTC No.

Diagnostic items

Check items (Remedy)

Memory

MIL*

P0100

Mass Air Flow Circuit Malfunction

Open or short in mass air flow sensor circuit

Mass air flow sensor

PCM

O

O

P0110

Intake Air Temperature Circuit Malfunction

Harness and connector

Intake air temperature sensor

Open or short in intake air temp. sensor circuit

Intake air temp. sensor

PCM

O

O

P0115

Engine Coolant Temperature Circuit Malfunction

Harness and connector

Engine coolant temperature sensor

Open or short in engine coolant temp. sensor circuit

PCM

O

O

P0120

Throttle Position Circuit Malfunction

Harness and connector

Throttle position sensor

Idle switch

Open or short in throttle position sensor circuit

PCM

O

O

P0130

Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 1)

Harness and connector

Oxygen sensor

O

O

P0136

Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2)

Harness and connector

Oxygen sensor (rear)

O

O

P0201

Injector Circuit Malfunction - Cylinder 1

Harness and connector

Injector

O

O

P0202

Injector Circuit Malfunction - Cylinder 2

O

O

P0203

Injector Circuit Malfunction - Cylinder 3

O

O

P0204

Injector Circuit Malfunction - Cylinder 4

O

O

P0205

Injector Circuit Malfunction - Cylinder 5

O

O

P0206

Injector Circuit Malfunction - Cylinder 6

O

O

P0220

TPS 2 (Sub) for ETS Malfunction

Harness and connector

Throttle position sensor

Open or short in TPS circuit

PCM

O

O

P0325

Knock Sensor 1 Circuit Malfunction

Open or short between knock sensor and PCM

Harness and connector

Knock sensor

O

O

P0335

Crankshaft Position Sensor Circuit Malfunction

Harness and connector

Open or short in crankshaft position sensor

Crankshaft position sensor

PCM

O

O

P0340

Camshaft Position Sensor Circuit Malfunction

Harness and connector (If harness and connector are normal replace camshaft position sensor)

O

O

P0350

Ignition Primary/Secondary Circuit Malfunction

Harness and connector

Bad connection between PCM and spark plugs

Bad ignition system

O

O

P0500

Vehicle Speed Sensor Malfunction

Harness and connector

Vehicle speed sensor

O

O

P1110

ETS - System Malfunction

Unstable ETS - system

O

O

P1118

ETS - Motor Malfunction

Harness and connector

Open or short between motor and PCM

Motor

O

O

P1147

Accel. position Sensor 1 (sub Circuit Malfunction

Harness and connector

Open or short between accel. position sensor and ETS-ECM

Accel. position sensor

O

O

P1151

Accel. position Sensor 2 (main) Circuit Malfunction

Accel. position sensor

Open or short between accel. position sensor and PCM

Accel. position sensor

O

O

P1155

Limp Home Valve Malfunction

Harness and connector

Open or short between valve and PCM

Limp home valve

O

O

P1330

Spark Timing Adjust Signal

PCM malfunction

Harness and connector

O

O

P1520

Generator FR Terminal Malfunction

Harness and connector

O

O

P1607

PCM and ETS Comm. line Malfunction

Open or short between PCM and ETS-ECM

O

O

P1614

ETS-ECM Malfunction

ETS-ECM

O

O

Inspection item

Inspection contents

Normal condition

Inspection procedure

Reference page

Heated oxygen sensor (front)

Engine: Warm

(Air/fuel mixture is made leaner when decelerating, and is made richer when racing.)

When at 4,000 r/min, engine is suddenly decelerated

200mV or less

P0132

P0133

P0135

P0150

P0152

P0155

-

When engine is suddenly raced

600~1,000mV

Engine: Warm

(The heated oxygen sensor signal is used to check the air/fuel mixture ratio, and control condition is also checked by the PCM.)

Engine is idling

400mV or less ⇔ 600~1,000mV (Changes)

2,500 r/min

Mass air flow sensor *1

Engine coolant temperature: 80~90°C (176~203°F)

Lights, electric cooling fan and all accessories: OFF

Transaxle:

Neutral (A/T: P range)

Engine is idling

0~2V

P0101

P0102

P0103

-

3,000 r/min

2~4V

Engine is idling

Voltage increases in respones to racing

Intake air temperature sensor

Ignition switch: ON or with engine running

When intake air temperature is -20°C (-4°F)

-20°C (-4°F)

P0112

P0113

-

When intake air temperature is 0°C (32°F)

0°C (32°F)

3.4~3.6V

When intake air temperature is 20°C (68°F)

20°C (68°F)

2.5~2.7V

When intake air temperature is 40°C (104°F)

40°C (104°F)

1.7~1.9V

When intake air temperature is 80°C (176°F)

80°C (176°F)

0.6~0.8V

Throttle position sensor

Ignition switch: ON

Set to idle position

300~900mV

(6~20%)

P0120

P0220

-

Gradually open

Increases in proportion to throttle opening angle

Open fully

4500~5000mV

(80~100%)

Power supply voltage

Ignition switch: ON

Battery positive voltage

-

-

Cranking signal (Ignition switch-ST)

Ignition switch: ON

Engine: Stopped

OFF

-

-

Engine: Cranking

ON

Engine coolant temperature sensor

Ignition switch:

ON or with engine running

When engine coolant temperature is -20°C (-4°F)

-20°C (-4°F)

P0115

P0125

P0116

-

When engine coolant temperature is 0°C (32°F)

0°C (32°F)

3.4~3.6V

When engine coolant temperature is 20°C (68°F)

20°C (68°F)

2.5~2.7V

When engine coolant temperature is 40°C (104°F)

40°C (104°F)

1.5~1.7V

When engine coolant temperature is 80°C (176°F)

80°C (176°F)

30.5~0.7V

Crankshaft position sensor

Engine: Cranking

Tachometer: Connected

Compare the rpm of the tachometer with the one of the scan tool.

Identical

P0335

-

Engine: Idling

Idle position switch: ON

When engine coolant temperature is -20°C (-4°F)

1300~1500r/min

When engine coolant temperature is 0°C (32°F)

1300~1500r/min

When engine coolant temperature is 20°C (68°F)

1150~1350r/min

When engine coolant temperature is 40°C (104°F)

950~1150r/min

When engine coolant temperature is 80°C (176°F)

650~850r/min

Vehicle speed sensor

Drive at 40 km/h (25 miles/h)

Approx. 40 km/h

P0500

-

Idle position switch

Ignition switch: ON Check by operating accelerator pedal repeatedly

Throttle valve: Set to idle position

ON

P0510

-

Throttle valve: Slightly open

OFF *4

Power steering pressure switch

Engine: Idling

Steering wheel stationary

OFF

P1521

-

Steering wheel turning

ON

A/C switch

Engine: Idling (When A/C switch is ON, A/C compressor should be operating.)

A/C switch: OFF

OFF

-

-

A/C switch: ON

ON

Park/Neutral position switch <AT>

Ignition switch: ON

P or N

P or N

-

-

D, 2, L or R

D, 2, L or R

Injectors *2

Engine: Cranking

When engine coolant temperature is 0°C (32°F) (Injection is carried out for all cylinders simultaneously)

13.8~20.6ms

P0201

P0202

P0203

P0204

P0205

P0206

-

When engine coolant temperature is 20°C (68°F)

34~51ms

When engine coolant temperature is 80°C (176°F)

8.8~13.2ms

Injectors *3

Engine coolant temperature: 80~95°C (176~203°F)

Lights, electric cooling fan and all accessories: OFF

Transaxle: Neutral

(A/T : P range)

Engine is idling

2.6~3.8ms

P0201

P0202

P0203

P0204

P0205

P0206

2,500 r/min

2.3~3.5ms

When engine is suddenly raced

Increases

Ignition coils and ignition power transistors

Engine: After having warmed up

Timing light is set.

(The timing light is set in order to check actual ignition timing.)

Engine is idling

7~23° BTDC

-

-

2,500 r/min

27~47° BTDC

A/C compressor clutch relay

Engine: After having warmed up/Engine is idling

A/C switch: OFF

OFF (Compressor clutch is not operating)

-

-

A/C switch: ON

ON (Compressor clutch is operating)

Heated oxygen sensor (rear)

Transaxle:

2nd gear <M/T>

L range <A/T>

Drive with wide open throttle

3,500 r/min

600~1,000mV

P0136

P0139

P0140

P0141

P0156

P0160

P0161

-

note
1.

In a new vehicle [driven approximately 500km (300mile) or less], the mass air flow sensor output voltage is sometimes 10% higher than the standardvoltage.

2.

The injector drive time represents the time when the cranking speed is at 250 r/min or below when the power supply voltage is 11V.

3.

In a new vehicle [driven approximately 500km (300mile) or less], the injector drive time is sometimes 10% longer than the standard time.

4.

The idle position switch normally turns off when the voltage of the throttle position sensor is 50-100mV higher than the voltage at the idle position. If the idle position switch turns back on after the throttle position sensor voltage has risen by 100mV and the throttle valve has opened, the idle positionswitch and the throttle position sensor need to be adjusted.

ACTUATOR TEST REFERENCE TABLE

Drive contents

Inspection item

Inspection contents

Normal condition

Inspection procedure

Reference page

Injectors

Cut fuel to No.1 injector

Engine: Warm, idle

(Cut the fuel supply to each injector in turn and check cylinders which don't affect idling.)

Idle speed drops equally for each injector

Code No.

P0201,

P0202,

P0203,

P0204,

P0205,

P0206,

-

Cut fuel to No.2 injector

Cut fuel to No.3 injector

Cut fuel to No.4 injector

Cut fuel to No.5 injector

Cut fuel to No.6 injector

Fuel pump

Fuel pump operates and fuel is recirculated.

Engine:

Cranking

Fuel pump: Activated

Inspect according to both the above conditions

Pinch the return hose with fingers to feel the pulse of the fuel being recirculated.

Pulse is felt.

-

-

Listen near the fuel tank for the sound of fuel pump operation.

Sound of operation is heard

Evaporative emission purge solenoid

Solenoid valve turns from OFF to ON.

Ignition switch: ON

Clicks when solenoid valve is driven.

P0443

P0441

-

Radiator fan (Hi)

Condenser fan (Hi)

Drive the fan motors (radiator and condenser).

Ignition switch: ON

A/C switch: ON

Fan motor operates at high speed.

-

-

Radiator fan (Hi)

Condenser fan (Low)

Drive the fan motors (radiator and condenser).

Ignition switch: ON

A/C switch: ON

Fan motor operates at low speed.

-

-

CHECK AT THE POWER-TRAIN CONTROL MODULE (PCM)
TERMINAL VOLTAGE CHECK CHART
1.

Connect a needle-nosed wire probe (paper clip etc.) to a voltmeter probe.

2.

Insert the needle-nosed wire probe into each of the PCM connector terminals from the wire side, and measure the voltage while referring to the check chart.

note

Measure voltage with the PCM connectors connected.

You may find it convenient to pull out the PCM to make it easier to reach the connector terminals.

Checks don't have to be carried out in the order given in the chart.

caution

Short-circuiting the positive(+) probe between a connector terminal and ground could damage the vehicle wiring, the sensor, PCM, or all three.Use care to prevent this!

3.

If voltmeter shows any deviation from standard value, check the corresponding sensor, actuator and related electrical wiring, then repair or replace.

4.

After repair or replacement, recheck with the voltmeter to confirm that the repair has corrected the problem.

POWER-TRAIN CONTROL MODULE (PCM) CONNECTOR TERMINAL ARRANGEMENT

Terminal No.

Check item

Check condition (Engine condition)

Normal condition

C44-1 (1)

No. 1 injector

Engine: Warm, idle

Suddenly depress the accelerator pedal

From 11~14V, momentarily drops slightly

C44-1 (9)

No. 2 injector

C44-1 (24)

No. 3 injector

C44-1 (2)

No. 4 injector

C44-1 (10)

No. 5 injector

C44-1 (25)

No. 6 injector

C44-1 (6)

EGR solenoid

Ignition switch: ON

B+

Engine: Idle

Suddenly depress the accelerator pedal.

From B+, momentarily drops

C44-1 (20)

Fuel pump relay

Ignition switch: ON

B+

Engine: Idle

0~0.5V

C44-1 (34)

Evaporative emission purge solenoid

Engine: Warm, 3000 r/min

Low: 0~1V

High: B+

C44-1 (11)

IG COIL 1/4

Engine: 3000 r/min

Low: 0~0.1V

High: 0.5~3V

C44-1 (12)

IG COIL 2/5

C44-1 (13)

IG COIL 3/6

C44-2 (1)

Power supply

Ignition switch: ON

B+

C44-2 (7)

C44-1 (17)

Fan motor relay

(High)

Radiator fan is not operating [Engine coolant temperature is 90°C (194°F) or less]

B+

Radiator fan is not operating at high speed [Engine coolant temperature is 105°C (221°F) or more]

0~1V

C44-1 (18)

Fan motor relay

(Low)

Radiator fan is not operating [Engine coolant temperature is 90°C (194°F) or less]

B+

Radiator fan is not operating at low speed [Engine coolant temperature is 90-105°C (194-221°F) or more]

0~1V

C44-1 (21)

A/C compressor clutch relay

Engine: Idle

A/C switch: OFF → ON

(A/C compressor is operating)

B+ or momentarily

6V or more→ 0~3V as A/C clutch cycles

C44-2 (3)

Engine ignition detect signal

Engine: Idle

Low: 0~0.5V

High: 4.5~5V

C44-1 (8)

Generator G terminal

Engine: Warm, idle (radiator fan: OFF)

Headlight: OFF → ON

Rear defogger switch: OFF → ON

Stop light: OFF → ON

Low: 0~1V

High: 2~3V

C44-2 (14)

Generator FR terminal

Engine: Warm, idle (radiator fan: OFF)

Headlight: OFF → ON

Rear defogger switch: OFF → ON

Stop light: OFF → ON

Voltage falls by

0.2~3.5V

C44-1 (22)

Check engine/

Malfunction indicator lamp

Ignition switch: OFF → ON

0~3V → 9~13V

(After several seconds have elapsed)

C44-2 (12)

Power steering pressure switch

Engine: Warm, idle

When steering wheel is stationary

B+

When steering wheel is turned

0~3V

C44-2 (9)

MFI relay

(Power supply)

Ignition switch: OFF

B+

Ignition switch: ON

0~3V

C44-2 (22)

A/C pressure switch

Engine: Idle

Turn the A/C switch OFF

0~3V

Turn the A/C switch ON

(A/C compressor is operating)

B+

C44-2 (18)

Ignition switch-ST

Engine: Cranking

8V or more

C44-2 (24)

Intake air temperature sensor

Ignition switch: ON

When intake air temperature is 0°C (32°F)

3.4~3.6V

When intake air temperature is 20°C (68°F)

2.5~2.7V

When intake air temperature is 40°C (104°F)

1.7~1.9V

When intake air temperature is 80°C (176°F)

0.6~0.8V

C44-3 (3)

Heated oxygen sensor (Rear, Left)

Transaxle: 2nd <M/T>, L range <A/T>

Driving with the throttle widely open

Engine: 3500 r/min or more

0.6~1.0V

C44-3 (4)

Heated oxygen sensor (Rear, Right)

C44-3 (1)

Heated oxygen sensor (Front, Left)

Engine: Warm, 2500 r/min

(Check using a digital type voltmeter)

0 ⇔ 0.8V

(Change repeatedly)

C44-3 (2)

Heated oxygen sensor (Front, Right)

C44-2 (26)

Backup power supply

Ignition switch: OFF

B+

C44-2 (4)

Engine coolant temperature sensor

Ignition switch: ON

When engine coolant temperature is 0°C (32°F)

3.4~3.6V

When engine coolant temperature is 20°C (68°F)

2.5~2.7V

When engine coolant temperature is 40°C (104°F)

1.5~1.7V

When engine coolant temperature is 80°C (176°F)

0.5~0.7V

C44-3 (8)

Throttle position sensor (Sub)

Ignition switch: ON

(Check for smooth voltage increase as throttle is moved from idle position to wide open throttle)

Idle

0.3~0.9V

Wide open throttle valve

4.5~5.0V

C44-3 (10)

Vehicle speed sensor

Ignition switch: ON

Move the vehicle slowly forward

0 ⇔ 5V

(Change repeatedly)

C44-3 (9)

Closed throttle position switch

Ignition switch: ON

Set throttle valve to idle position

0~1V

Slightly open throttle valve

4V or more

C44-2 (16)

Camshaft position sensor

Engine: Cranking

0.4~3.0V

Engine: Idle

0.5~2.0V

C44-2 (5)

Crankshaft position sensor

Engine: Cranking

0.4~4.0V

Engine: Idle

1.5~2.5V

C44-2 (15)

Mass air flow sensor

Engine: Idle

0~2V

Engine: 3000 r/min

2~4V

C44-4 (21)

Park/Neutral position switch <A/T>

Ignition switch: ON

Set selector lever to P or N

0~3V

Set selector lever to D,2,L or R

8~14V

C44-1 (26)

Heated oxygen sensor heater (Rear, Left)

Engine: Warm, idle

0~3V

Engine: 5000 r/min

B+

C44-1 (27)

Heated oxygen sensor heater (Rear, Right)

Engine: Warm, idle

0~3V

Engine: 5000 r/min

B+

C44-1 (3)

Heated oxygen sensor heater (Front, Left)

Engine: Warm, idle

0~3V

Engine: 5000 r/min

B+

C44-1 (4)

Heated oxygen sensor heater (Front, Right)

Engine: Warm, idle

0~3V

Engine: 5000 r/min

B+

TERMINAL RESISTANCE AND CONTINUITY CHECK
1.

Turn the ignition switch to OFF.

2.

Disconnect the PCM connector.

3.

Measure the resistance and check for continuity between the terminals of the PCM harness-side connector while referring to the check chart.

note

When measuring resistance and checking continuity, a harness for checking connect pin pressure should be used instead of inserting a test probe.

Checks do not have to be carried out in the order given in this chart.

caution

If resistance or continuity checks are performed on the wrong terminals, damage to the vehicle wiring, sensors, PCM, and/or ohmmeter may occur. Usecare to prevent this!

4.

If the ohmmeter shows any deviation from the normal condition, check the corresponding sensor, actuator and related electrical wiring, and thenrepair or replace.

5.

After repair or replacement, recheck with the ohmmeter to confirm that the repair or replacement has corrected the problem.

Terminal No.

Inspection item

Normal condition (Check condition)

C44-1 (1) ~ C44-2 (1)

No.1 injector

13~16Ω [At 20°C (68°F)]

C44-1 (9) ~ C44-2 (1)

No.2 injector

C44-1 (24) ~ C44-2 (1)

No.3 injector

C44-1 (2) ~ C44-2 (1)

No.4 injector

C44-1 (10) ~ C44-2 (1)

No.5 injector

C44-1 (25) ~ C44-2 (1)

No.6 injector

C44-1 (6) ~ C44-2 (1)

EGR solenoid

62~74Ω [At 20°C (68°F)]

C44-1 (34) ~ C44-2 (1)

Evaporative emission purge solenoid

24.5~27.5Ω [At 20°C (68°F)]

C44-2 (2) ~ Body ground

PCM ground

Continuity (0Ω)

C44-1 (3) ~ C44-2 (1)

Heated oxygen sensor heater (Front, Left)

7~40Ω [At 20°C (68°F)]

C44-1 (4) ~ C44-2 (1)

Heated oxygen sensor heater (Front, Right)

C44-1 (26) ~ C44-2 (1)

Heated oxygen sensor (Rear, Left)

7~40Ω [At 20°C (68°F)]

C44-1 (27) ~ C44-2 (1)

Heated oxygen sensor (Rear, Right)

C44-2 (24) ~ C44-2 (17)

Intake air temperature sensor

5.3~6.7Ω [When intake air temperature is 0°C (32°F)]

2.3~3.0Ω [When intake air temperature is 20°C (68°F)]

1.0~1.5Ω [When intake air temperature is 40°C (104°F)]

0.30~0.42Ω [When intake air temperature is 80°C (176°F)]

C44-2 (4) ~ C44-2 (17)

Engine coolant temperature sensor

5.1~6.5Ω [When coolant temperature is 0°C (32°F)]

2.1~2.7Ω [When coolant temperature is 20°C (68°F)]

0.9~1.3Ω [When coolant temperature is 40°C (104°F)]

0.26~0.36Ω [When coolant temperature is 80°C (176°F)]

C44-3 (9) ~ C44-2 (17)

Closed throttle position switch

Continuity (When throttle valve is at idle position)

No continuity (When throttle valve is slightly open)

C44-4 (21) ~ Body ground

Park/Neutral position switch (A/T)

Continuity (When select lever is at P or N)

No continuity (When select lever is at D,2,L or R)

Яндекс.Метрика