COMPONENT LOCATION
GENERAL DESCRIPTION

Injectors spray fuel in the highly compressed combustion chamber, and power generates through combustion process.

Fuel pressure is raised to 1600bar in common rail diesel engine for the purpose of making fuel into minute particles. And fuel devided into minute particles leads smoke reduction, high power generation, and improved fuel efficiency. To control pressure of 1600bar with solenoid, oil pressure servo is applied. And injector solenoids is actuated by solenoid operating voltage raised to 80V with the method of current control.

Needle valve inside of injector is located between A and B chamber. If applied pressure to B chamber is relived by injector solenoid, niddle valve is raised by the pressure of A chamber then, fuel is injected. If same pressure is applied to A and B chamber, niddle valve closes by the elasticity then, fuel injection stops.

As electronically controlled injector is applied instead of mechanical injector, pilot and post injection, injeciton duration and quantity control are achieved. And engine performance is improved by these control.

DTC DESCRIPTION

P0611 is set when the problems of more than 2 injector circuits are detected thus, it is difficult to find abnormal injector. Check "Circuit Inspection" of all injectors

DTC DETECTING CONDITION

Item

Detecting Condition

Possible Cause

DTC Strategy

Current monitoring

Short in Injector circuit

Injector component

Enable Conditions

IG KEY "ON"

Threshold Value

Failed cylinder recognition is impossible due to the failure more than 2 injectors.

Diagnostic Time

Immediately

Fail Safe

Fuel cut

YES

EGR Off

NO

Fuel Limit

NO

Check Lamp

ON

SIGNAL WAVEFORM AND DATA
SPECIFICATION

Injector Component Resistance

Injector Operating Voltage

Injector Operating Current

Injector Control Type

0.255 ±0.04Ω (20℃)

80V

Peak current : 20±1A

Hold in current : 12±1A

Recharging current : 7A

Current control

SCHEMATIC DIAGRAM
MONITOR SCANTOOL DATA
1.

Connect scantool to Data Link Connector (DLC).

2.

IG KEY "ON"

3.

Check the DTC on the Engine system with scantool

4.

Check the DTC related injectors on ECM

Specification : DTC related injectors should not be set.

5.

Is there any DTC related injectors ?

▶ Refer to "DTC" guide corresponding to each problem occurred injector.

▶ Go to "Verification of Vehicle Repair".

Injector #1 related problem : Refer to P0201for open in injector circuit.

Refer to P0262 for short in injectoer circuit.

Injector #2 related problem : Refer to P0202 for open in injector circuit.

Refer to P0265 for short in injectoer circuit.

Injector #3 related problem : Refer to P0203 for open in injector circuit.

Refer to P0268 for short in injectoer circuit.

Injector #4 related problem : Refer to P0204 for open in injector circuit.

Refer to P0271 for short in injectoer circuit.

VERIFICATION OF VEHICLE REPAIR

After a repair, it is essential to verify that the fault is corrected.

1.

After connecting Scantool select "DIAGNOSTIC TROUBLE CODES(DTCs)" mode.

2.

Clear recorded DTC using Scantool.

3.

Drive the vehicle within DTC "Enable conditions" in "General information".

4.

After selecting "DIAGNOSTIC TROUBLE CODES(DTCs)" mode and check if DTC is recorded again.

5.

Are any DTCs recorded ?

▶ Go to the DTC guide of recorded NO. in Scantool.

▶ System operates within specification.

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