General

Type

In-line, DOHC

Number of cylinders

4

Bore

77mm (3.0315in)

77mm (3.0315in)

Stroke

74.49mm (2.952in)

85.44mm (3.3638in)

Total displacement

1,396 cc (85.19 cu.in)

1,591 cc (97.09 cu.in)

Compression ratio

10.5 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens

ATDC 12°/BTDC 38°

ATDC 10°/BTDC 40°

Closes

ABDC 49°/BBDC 1°

ABDC 63°/ABDC 13°

Exhaust valve

Opens

BBDC 40°

BBDC 40°

Closes

ATDC 3°

ATDC 3°

Cylinder head

Flatness of gasket surface

Less than 0.05mm (0.0020in)

Camshaft

Cam height

Intake

42.85mm (1.687in)

43.85mm (1.726in)

Exhaust

42.85mm (1.687in)

42.85mm (1.687in)

Journal outer diameter (Intake, Exhaust)

22.964 ~ 22.980mm (0.9041 ~ 0.9047in)

Camshaft cap oil clearance

0.020 ~ 0.057mm (0.0008 ~ 0.0022in)

0.1mm (0.0039in)

End play

0.10 ~ 0.20mm (0.0039 ~ 0.0079in)

Valve

Valve length

Intake

93.15mm (3.6673in)

Exhaust

92.6mm (3.6457in)

Stem outer diameter

Intake

5.465 ~ 5.480mm (0.2152 ~ 0.2157in)

Exhaust

5.458 ~ 5.470mm (0.2149 ~ 0.2154in)

Face angle

45.25° ~ 45.75°

Thickness of valve head (margin)

Intake

1.1mm (0.0433in)

0.8mm (0.0315in)

Exhaust

1.26mm (0.0496in)

1.0mm (0.0394in)

Valve stem to valve guide clearance

Intake

0.020 ~ 0.047mm (0.0008 ~ 0.0019in)

0.10mm (0.0039in)

Exhaust

0.030 ~ 0.054mm (0.0012 ~ 0.0021in)

0.15mm (0.0059in)

Valve guide

Length

Intake

40.3 ~ 40.7mm (1.5866 ~ 1.6024in)

Exhaust

40.3 ~ 40.7mm (1.5866 ~ 1.6024in)

Valve spring

Free length

44.0mm (1.7323in)

Out of squareness

Less than 1.5˚

Cylinder block

Cylinder bore

77.00 ~ 77.03mm (3.0315 ~ 3.0327in)

Flatness of gasket surface

Less than 0.05mm (0.0020in)

/ Less than 0.02mm (0.0008in) 100mm×100mm

Piston

Piston outer diameter

76.97 ~ 77.00mm (3.0303 ~ 3.0315in)

Piston to cylinder clearance

0.020 ~ 0.040mm (0.0008 ~ 0.0016in)

Ring groove width

No. 1 ring groove

1.22 ~ 1.24mm (0.0480 ~ 0.0488in)

1.26mm (0.0496in)

No. 2 ring groove

1.22 ~ 1.24mm (0.0480 ~ 0.0488in)

1.26mm (0.0496in)

Oil ring groove

2.01 ~ 2.03mm (0.0791 ~ 0.0799in)

2.05mm (0.0807in)

Piston ring

Side clearance

No.1 ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

0.1 mm (0.0039in)

No.2 ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

0.1 mm (0.0039in)

Oil ring

0.06 ~ 0.15mm (0.0024 ~ 0.0059in)

0.2 mm (0.0079in)

End gap

No. 1 ring

0.14 ~ 0.28mm (0.0055 ~ 0.0110in)

0.30mm (0.0118in)

No. 2 ring

0.30 ~ 0.45mm (0.0118 ~ 0.0177in)

0.50mm (0.0197in)

Oil ring

0.20 ~ 0.70mm (0.0079 ~ 0.0276in)

0.80mm (0.0315in)

Piston pin

Piston pin outer diameter

18.001 ~ 18.006mm (0.7087 ~ 0.7089in)

Piston pin hole inner diameter

18.016 ~ 18.021mm (0.7093 ~ 0.7095in)

Piston pin hole clearance

0.010 ~ 0.020mm (0.0004 ~ 0.0008in)

Connecting rod small end hole inner diameter

17.974 ~ 17.985mm (0.7076 ~ 0.7081in)

Piston pin press-in load

500~1,500 kg (1,102 ~ 3,306 lb)

Connecting rod

Connecting rod big end inner diameter

45.000 ~ 45.018mm (1.7717 ~ 1.7724in)

Connecting rod bearing oil clearance

0.032 ~ 0.052mm (0.0013 ~ 0.0020in)

0.060mm (0.0024in)

Side clearance

0.10 ~ 0.25mm (0.0039 ~ 0.0098in)

0.35m (0.0138in)

Crankshaft

Main bearing oil clearance

No. 1, 2, 3, 4, 5

0.021 ~ 0.042mm (0.0008 ~ 0.0017in)

0.05mm (0.0020in)

End play

0.05 ~ 0.25mm (0.0020 ~ 0.0098in)

0.3mm (0.0118in)

Engine oil

Oil quantity (Total)

3.7 L (3.91 US qt, 3.26 lmp qt)

When replacing a short engine or a block assembly

Oil quantity (Excluding oil filer)

3.0 L (3.17 US qt, 2.64 lmp qt)

When replacing an oil pan only

Oil quantity (Drain and refill including oil filter)

3.3 L (3.49 US qt, 2.90 lmp qt)

Oil quality

5W-20 (Above SL / GF - 3)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

5.5 ~ 5.8L(5.81~6.13US qt., 4.84~5.10lmp qt.)

Thermostat

Type

Wax pellet type

Opening temperature

82 ± 1.5˚C (179.6 ± 2.7˚F)

Pull opening temperature

95˚C (203˚F)

Radiator cap

Main valve opening

pressure

93.16 ~ 122.58kpa

(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

MAX. 6.86 kpa(0.07kgf/cm², 1.00 psi)

Water temperature sensor

Type

Thermister type

Resistance

20˚C (68˚F)

2.45±0.14 kΩ

80˚C (176˚F)

0.3222 kΩ

Cylinder block

Engine support bracket bolts (engine side)

4

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Ladder frame bolts

13

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Connecting rod cap bolt

8

(17.7~21.6) + (88~92°)

(1.8~2.2) + (88~92°)

(13.0~15.9) + (88~92°)

Crankshaft main bearing cap bolt

10

(17.7~21.6) + (88~92°)

(1.8~2.2) + (88~92°)

(13.0~15.9) + (88~92°)

Flywheel bolts(M/T)

6

71.6 ~ 75.5

7.3 ~ 7.7

52.8 ~ 55.7

Drive plate bolts(A/T)

6

71.6 ~ 75.5

7.3 ~ 7.7

52.8 ~ 55.7

Timing chain system

Timing chain and oil pump assembly cover bolt(M6×20)

10

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain and oil pump assembly cover bolt(M6×38)

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain and oil pump assembly cover bolt(M8×22)

3

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Idler pulley assemlby bolt

1

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Timing chain tensioner arm bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Crankshaft bolt

1

127.5 ~ 137.3

13.0 ~ 14.0

94.0 ~ 101.3

Timing chain tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head

Engine cover bolt

4

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Cylinder head cover bolt

16

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Camshaft bearing cap bolt(M6)

16

11.8 ~ 13.7

1.2 ~ 1.4

8.7 ~ 10.1

Camshaft bearing cap bolt(M8)

4

18.6 ~ 22.6

1.9 ~ 2.3

13.7 ~ 16.6

Cylinder head bolt

10

(17.7~21.6) + (90~95°) + (100~105°)

(1.8~2.2) + (90~95°) + (100~105°)

(13.0~15.9) + (90~95°) + (100~105°)

Cooling system

Water pump pulley bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt

5

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water temperature control assembly mounting bolts

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water inlet fitting nut

2

18.6 ~ 23.5

1.9~ 2.4

13.7 ~ 17.4

Heater pipe mounting bolts/Nuts(M6)

B-1/N-2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Heater pipe mounting bolt(M8)

1

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Engine coolant temperature sensor(ECTS)

1

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Gauge unit

1

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Lubrication system

Oil filter

1

11.8 ~ 15.7

1.2 ~ 1.6

8.7 ~ 11.6

Oil pan bolt

11

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan drain plug

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen bolt

2

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil pressure switch

1

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Oil level gauge assembly mounting bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake and exhaust system

Intake manifold and cylinder head mounting nut

5

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Exhaust manifold and cylinder head mounting nut

9

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Oxygen sensor mounting

2

39.2 ~ 49.0

4.0 ~ 5.0

28.9 ~ 36.2

Exhaust manifold heat cover

6

16.7 ~ 21.6

1.7 ~ 2.2

12.3 ~ 15.9

Head cover protector and cylinder head mounting bolts

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Exhaust manifold and cylinder block, ladder frame mounting bolts

4

39.2 ~ 49.0

4.0 ~ 5.0

28.9 ~ 36.2

Air cleaner lower cover mounting

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Exhaust manifold and front muffler mounting nut

2

39.2 ~ 49.0

4.0 ~ 5.0

28.9 ~ 36.2

Front muffler and catalytic convertor mounging nut

39.2 ~ 49.0

4.0 ~ 5.0

28.9 ~ 36.2

Center muffler and main muffler mounting nut

39.2 ~ 49.0

4.0 ~ 5.0

28.9 ~ 36.2