REMOVAL
OIL PAN
1.

Remove the under cover(A).

2.

Drain engine oil.

3.

Using the SST(09215-3C000) and remove the oil pan.

caution

Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of ① arrow.

After tapping the SST with a plastic hammer along the direction of ② arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame.

Do not turn over the SST abruptly without tapping. It be result in damage of the SST.

REPLACEMENT
OIL AND FILTER
caution

Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer.

Exercise caution in order to minimize the length and frequency of contact of your skin to used oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use water-less hand cleaner, to remove any used engine oil. Do not use gasoline, thinners, or solvents.

In order to preserve the environment, used oil and used oil filter must be disposed of only at designated disposal sites.

1.

Drain the engine oil.

(1)

Remove the oil filler cap.

(2)

Remove the oil drain plug, and drain the oil into a container.

2.

Replace the oil filter.

(1)

Remove the oil filter.

(2)

Check and clean the oil filter installation surface.

(3)

Check the part number of the new oil filter is as same as old one.

(4)

Apply clean engine oil to the gasket of a new oil filter.

(5)

Lightly screw the oil filter into place, and tighten it until the gasket contacts the seat.

(6)

Tighten it with the torque below.

Tightening torque :

11.8 ~ 15.7N.m (1.2 ~ 1.6kgf.m, 8.7 ~ 11.6lb-ft)

3.

Refill with engine oil.

(1)

Clean and install the oil drain plug with a new gasket.

Tightening torque :

34.3 ~ 44.1N.m (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb-ft)

(2)

Fill with fresh engine oil.

Capacity

When replacing a short engine or a block assembly : 3.7 L(3.91US qt, 3.26lmp qt)

When replacing an oil pan : 3.0L(3.17US qt, 2.64lmp qt)

Drain and refill in cluding oil filter : 3.3 L(3.49US qt, 2.90lmp qt)

(3)

Install the oil filler cap.

4.

Start engine and check for oil leaks.

5.

Recheck the engine oil level.

INSTALLATION
OIL PAN
1.

Install the oil pan.

(1)

Using a razor blade and gasket scraper, remove all the old packing material from the gasket surfaces.

note

Check that the mating surfaces are clean and dry before applying liquid gasket.

(2)

Apply liquid gasket as an even bead, centered between the edges of the mating surface.

Liquid gasket : TB 1217H or equivalent

note

To prevent leakage of oil, apply liquid gasket to the inner threads of the bolt holes.

Do not install the parts if five minutes or more have elapsed since applying the liquid gasket.

Instead, reapply liquid gasket after removing the residue.

After assembly, wait at least 30 minutes before filling the engine with oil.

(3)

Install the oil pan(A) with the bolts.

Uniformly tighten the bolts in several passes.

Tightening torque :

9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

2.

Refill engine oil.

INSPECTION
SELECTION OF ENGINE OIL

Recommended ILSAC classification : GF3 OR ABOVE

Recommended API classification : SJ / SL OR ABOVE

Recommended SAE viscosity grades :

note

For best performance and maximum protection of all types of operation, select only those lubricants which :

1.

Satisfy the requirement of the API classification.

2.

Have proper SAE grade number for expected ambient temperature range.

3.

Lubricants that do not have both an SAE grade number and API service classification on the container should not be used.

ENGINE OIL
1.

Check the engine oil quality.

Check the oil deterioration, entry of water, discoloring of thinning.

If the quality is visibly poor, replace the oil.

2.

Check the engine oil level.

After warning up the engine and then 5 minutes after the engine stop, oil level should be between the "L" and "F" marks in the dipstick.

If low, check for leakage and add oil up to the "F" mark.

note

Do not fill with engine oil above the "F" mark.

Яндекс.Метрика