13122369

INSTALLATION

Align the timing marks of the camshaft sprocket with the upper sureface of the cylinder head to make No.1 cylinder be positioned at TDC.

(1)

Check the dowel pin of the crankshaft for facing upside of the engine at this monent.

(2)

Install the timing chain guide(A).

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

(3)

When installing a timing chain, align the timing marks on the sprockets with paint marks of the chain.

Order : Crankshaft sprocket → Timing chain guide → Intake camshaft sprocket → Exhaust camshaft sprocket.

Install the chain tensioner arm(A).

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Install the hydraulic tensioner(A) and remove the pin(B).

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

note

Recheck the top dead center(TDC) marks on the crankshaft and camshaft.

Install the timing chain cover(A).

(1)

Before installing, remove the hardened sealant from the cylinder block and ladder frame surface.

(2)

Apply the sealant, THREE BOND 1282B on the timing chain cover and the water pump of the oil pump and the sealant, THREE BOND 1217H on the rest parts.

Width: 3.5 ~ 4.5mm(0.1378~0.1772in.)

(3)

Apply the liquid gasket(1217H) on the surface between the cylinder head and the cylinder block and reassemble the cover(A) within five minites.

Width: 3 ~ 5mm(0.1181~0.1969in.)

(4)

Align the dowel pin of the cylinder block and the holes of the oil pump.

Tightening torque :

12mm bolts - 18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

10mm bolts - 9.8 ~ 11.8 Nm (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

caution

After the installation, do not crank engine or apply pressure on the cover for half an hour.

Using the SST(09455-21200), reassemble the timing chain oil seal(A).

Install the crankshaft pulley(A).

Tightening torque :

127.5 ~ 137.3 N.m (13.0 ~ 14.0 kgf.m, 94.0 ~ 101.3 lb-ft)

note

When installing the pulley, remove the starter and fix the SST(09231-2B100).

note

When installing the pulley, the groove on the pulley should be positioned outside.

Install side cover.

Tightening torque :

8.8 ~ 10.8 N.m (0.9 ~ 1.1 kgf.m, 6.5 ~ 8.0 lb-ft)

Install the front right wheel and tire.

Before installing the cylinder head cover, remove oil, dust or hardened sealant from the timing chain cover and the cylinder head upper surface.

10.

After applying the liquid gasket, THREE BOND 1217H on the cylinder head cover, reassemble the cover within five minutes.

Width: 2.0 ~ 2.5mm(0.0787~0.0984in.)

11.

Install the cylinder head cover(A) with a new gasket(B).

caution

Do not reuse the disassembled gasket.

12.

Tighten the cylinder head cover bolts(A) with the order and steps.

Tightening torque :

1st step - 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

2nd step - 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

13.

Install the ignition coils(A).

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

14.

Install the positive crankcase ventilation(PCV) hose(A) and the positive and PCSV hose(B).

15.

Connect the ignition coil connector(A) and the breather hose(B).

16.

Install the drive belt idler(A).

Tightening torque :

42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

17.

Install the water pump(A) with a gasket.

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

18.

Install the water pump pulley(A).

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

19.

Install the engine support bracket(A).

Tightening torque :

29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 lb-ft)

20.

Install the alternator bracket.

Tightening torque :

19.6 ~ 26.5 N.m (2.0 ~ 2.7 kgf.m, 14.5 ~ 19.5 lb-ft)

21.

Supporting the engine with a jack, install the engine mounting bracket(A) and the ground line(B).

Tightening torque :

Bolt(C) - 58.8 ~ 83.4 N.m (6.0 ~ 8.5 kgf.m, 43.4 ~ 61.5 lb-ft)

Bolt, nuts(D,E) - 49.0 ~ 58.8 N.m (5.0 ~ 6.0 kgf.m, 36.2 ~ 43.4 lb-ft)

Bolt(F) - 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

22.

Install the alternator(A).

Tightening torque :

12mm bolts - 19.6 ~ 26.5 N.m (2.0 ~ 2.7 kgf.m, 14.5 ~ 19.5 lb-ft)

10mm bolts - 29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 lb-ft)

23.

Install the drive belt(A).

24.

Adjust tension by tightening the alternator tension adjust bolt(A).(Refer to Alternator in EE Group).

TENSION :

New belt- 931.6 ~ 1029.7N.m(95 ~ 105Kgf, 209.4 ~ 231.5lb)

Used belt- 637.4 ~ 735.5N.m(65 ~ 75Kgf, 143.3 ~ 165.3lb)

25.

Install the engine center cover(B) and the engine cover(A).

Tightening torque :

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

caution

Install the cover surely before driving.