Item | Specification |
Clutch operation method | Hydraulic type |
Clutch disc Type Facing diameter (outside x inside)mm (in) | Single dry with diaphragm ● Gasoline 1.4 / 1.6 : Ø215 × Ø145 (Ø8.5 × Ø5.7) ● Gasoline 2.0 : Ø225 × Ø150 (Ø8.9 × Ø5.9) ● Diesel 1.6 / 2.0 : Ø240 × Ø155 (Ø9.4 × Ø6.1) |
Clutch cover assembly Type | Diaphragm spring strap |
Clutch release cylinder [M5CF only] * I.D. mm (in) | 20.64 (0.81) |
Clutch master cylinder * I.D. mm(in) | 15.87 (0.62) |
* I.D: Inside diameter
Standard value Clutch disc thickness [When free] Clutch pedal height [Without carpet] Clutch pedal free play Clutch pedal stroke | Diesel 1.6 : 8.7 ± 0.3 mm (0.343 ± 0.012 in) Diesel 2.0 : 8.5 ± 0.3 mm (0.334 ± 0.012 in) Gasoline : 8.55 ± 0.3 mm (0.335 ±0.012 in) 182.8 mm (7.19 in) 6 ~ 13 mm (0.24 ~ 0.51 in) Gasoline : 140 ± 3mm (5.5 ± 0.12 in) Diesel : 150 ± 3mm (5.9 ± 0.12 in) |
Limit Clutch disc rivet depth Diaphragm spring end height difference Clutch master cylinder clearance to piston | Gasoline 1.4 / 1.6 : 1.4 mm (0.055 in) Gasoline 2.0 : 1.2 mm (0.047 in) Diesel 1.6 : 1.3 mm (0.051 in) Diesel 2.0 : 1.0 mm (0.0394 in) Diesel 1.6 / Gasoline : 0.5 mm (0.02 in) Diesel 2.0 : 0.8 mm (0.0315 in) 0.15 mm (0.006 in) |
Item | Nm | kgf.m | lb-ft | |
Clutch pedal to pedal support member (Clutch pedal bracket) | 17 ~ 26 | 1.7 ~ 2.6 | 12.3~ 18.8 | |
Clutch pedal support member to master cylinder | 6 ~ 8 | 0.6 ~ 0.8 | 4.3 ~ 5.8 | |
Clutch tube flare nut | 13 ~ 17 | 1.3 ~ 1.7 | 9.4 ~ 12.4 | |
Clutch tube bracket | 8~ 10 | 0.8 ~ 1.0 | 5.8 ~ 7.24 | |
Clutch release cylinder | 15 ~ 22 | 1.5 ~ 2.2 | 10.9 ~ 16.0 | |
Clutch release cylinder union bolt | 25 ~ 35 | 2.5 ~ 3.5 | 18.1 ~ 25.5 | |
Clutch cover assembly | Gasoline(6ea) | 15 ~ 22 | 1.5 ~ 2.2 | 10.9 ~ 16.0 |
Disesel 1.6(9ea) | 12 ~ 15 | 1.2 ~ 1.5 | 8.7 ~ 10.9 | |
Disesel 2.0(6ea) | 25 ~ 36 | 2.5 ~ 3.6 | 18.1 ~ 26.0 | |
Ignition lock switch nut | 8 ~ 10 | 0.8 ~ 1.0 | 5.8 ~ 7.3 | |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L9508 | As required |
Inner surface of clutch release bearing | CASMOLY L9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT 3 or DOT 4 | As required |
Inner surface of clutch disc spline | CASMOLY L9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 or DOT 4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2V | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L9508 | As required |
Input shaft spline | CASMOLY L9508 | As required |
