2.
Loosen the adjusting nut (A) and the parking brake cables.
The parking brake cables must not be bent or distorted. This will lead to stiff operation and premature failure.
Remove the floor console. (Refer to BD Gr. -"Floor console")
Loosen the adjusting nut (A) and the parking brake cables.
Disconnect the connector (A) of parking brake switch.
Remove the parking brake lever assembly (A) with loosening the bolts.
Raise the vehicle, and make sure it is securely supported.
Remove the rear tire and wheel, then remove the brake caliper. (Refer to "Rear disc brake removal")
Remove the parking brake cable (B), after remove the clip (A).
Remove the shoe hold down pin (A) and spring (B) by pressing and rotating the spring.
Remove the adjuster assembly (B) and the lower return spring (A).
Remove the upper return spring (C) and the brake shoes (D).
Remove the operating lever assembly (E).
Install the operating lever assembly (E).
Install the upper return spring (C) and the brake shoes (D).
Install the adjuster assembly (B) and the lower return spring (A).
Install the shoe hold down pin (A) and spring (B) by pressing and rotating the spring.
Install the parking brake cable (B), then install the clip (A).
Install the rear brake disc, then adjust the rear brake shoe clearance.
Remove the plug from the disc.
Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
Install the brake caliper. (Refer to "Rear brake installation")
Install the tire and wheel.
Adjust the parking brake lever.
If the parking brake shoe or the brake disc are replaced a newly one, perform the brake shoe bed-in procedure.
While operating the parking brake lever for 69 N(7 kgf, 15 lb) effort, drive the vehicle 500 meters (0.31 miles) at the speed of 60 kph (37.3 mph).
Repeat the above procedure more than two times.
Must be held on at 30% grade.
After adjusting parking brake, verify the following;
Must be free from malfunction when the parking pedal is operated at 686N(70 kgf, 154 lb).
Check that all parts move smoothly.
The parking brake indicator lamp must be on after the parking lever is applied and must be off after the lever is released.
Install the parking brake lever assembly, then tighten the mounting bolts.
Tightening torque : N.m (kgf.m, lb-ft)
8.8 ~ 13.7(0.9 ~ 1.4, 6.5 ~ 10.1)
Apply a coating of the specified grease to each sliding parts (A) of the ratchet plate or the ratchet pawl.
Specified grease :
Multi purpose grease RheoGel 429 (MS511-54, LT2)
Install the parking brake cable adjuster, then adjust the parking brake lever stroke by turning adjusting nut (A).
Parking brake lever stroke :
7 cliks (Pull the lever with 20kg)
After repairing the parking brake shoe, adjust the brake shoe clearance, and then adjust the parking brake lever stroke. (Refer to "Parking brake shoe installation")
Release the parking brake lever fully, and check that parking brakes do not drag when the rear wheels are turned. Readjust if necessary.
Make sure that the parking brakes are fully applied when the parking brake lever is pulled up fully.
Reconnect the connector (A) of parking brake switch.
Inspect the continuity of parking brake switch.
When the brake lever is pulled : continuity
When the brake lever is released : no continuity
Install the floor console.
(Refer to BD Gr. - "Floor console")
Raise the vehicle, and make sure it is securely supported.
Remove the rear tire and wheel.
Remove the plug from the disc.
Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
Raise the vehicle, and make sure it is securely supported.
Remove the floor console. (Refer to BD Gr. - "Floor console")
Adjust the parking brake lever stroke by turning adjusting nut (A).
Parking brake lever stroke :
7 cliks (Pull the lever with 20kg)
After repairing the parking brake shoe, adjust the brake shoe clearance, and then adjust the parking brake lever stroke. (Refer to "Parking brake shoe installation")
Release the parking brake lever fully, and check that parking brakes do not drag when the rear wheels are turned. Readjust if necessary.
Make sure that the parking brakes are fully applied when the parking brake lever is pulled up fully.
Install the floor console. (Refer to BD Gr. - "Floor console")
