GENERAL INSPECTION

After or before servicing the EPS system, perform the troubleshooting and test procedure as follows. Compare the system condition with normal condition in the table below and if abnormal symptom is detected, perform necessary remedy and inspection.

Test condition

Normal condition: Motor must not supply steering assist.

Symptom

Possible cause

Remedy

IG Off

Motor supplies steering assist.

ASP is not calibrated.

Perform the ASP calibration using a scan tool.

IG power supplies

Inspect the IG power supply line.

Test condition

Normal condition: Motor must not supply steering assist, Warning lamp is illuminated.

Symptom

Possible cause

Remedy

IG On/Engine Off

Motor supplies steering assist.

ASP is not calibrated.

Perform the ASP calibration using a scan tool.

EMS CAN signal is not received.

Inspect the CAN line.

Warning lamp is not illuminated.

Cluster fault

Inspect the cluster and cluster harness

Test condition

Normal condition: Motor supplies steering assist, Warning lamp is not illuminated.

Symptom

Possible cause

Remedy

IG On/Engine On

Warning lamp is illuminated and Motor dose not supply steering assist.

EPS (Hot at all times) and IG power supply fault

Inspect the connector and harness for EPS (Hot at all times) and IG power supply line.

DTC is detected by system.

Perform the self test using a scan tool and repair or replace.

Warning lamp is illuminated and Motor supplies steering assist.

ASP is not calibrated.

Perform the ASP calibration using a scan tool.

CAN communication between EPS and cluster is fault.

Inspect the CAN line.

ASP: Absolute Steering Position

CAN: Controller Area Network

EMS: Engine Management System

caution

The following symptoms may be occurred during normal vehicle operation and if there is no EPS warning light illumination, it is not malfunction of EPS system.

After turning the ignition switch on, the steering wheel becomes heavier while it performs EPS system diagnostics, for about 2 seconds, then it becomes normal steering condition.

After turning the ignition switch on or off, EPS relay noise may occur but it is normal.

When it is steered, while the vehicle is stopped or in low driving speed, motor noise may occur but it is normal operating one.

Caution when ASP (Absolute Steering Position) calibration or EPS type recognition

Check if the battery is fully charged before ASP calibration or EPS type recognition.

Be careful not to disconnect any cables connected to the vehicle or scan tool during ASP calibration or EPS type recognition.

When the ASP calibration or EPS type recognition is completed, turn the ignition switch off and wait for several seconds, then start the engine to confirm normal operation if the vehicle.

Scan tool (Hi-Scan Pro) installation
1.

Attach the CAN interface module to the Hi-Scan Pro main body and securely tighten the two bolts.

2.

Install the CAN interface module to the Data Link Cable and securely tighten the two bolts.

ASP calibration procedure
1.

Plug DLC cable from a scan tool into the vehicle's data link connector located under the instrument panel on the driver's side.

2.

Turn the ignition switch ON position.

3.

Turn the steering wheel so that the front wheel can face straight ahead.

4.

Select a model and ELECTRIC POWER STEERING.

5.

Select the ASP CALIBRATION and press ENTER.

6.

Check the massage on the screen and press ENTER'.

7.

Confirm the vehicle condition (IG On) and then turn the steering wheel until massage changes to the next screen.

8.

When the massage is displayed on the screen as follows, turn the steering wheel so that the front wheel can face straight ahead and then press ENTER.

9.

When the calibration is completed, the massage will be displayed on the screen as follows.

EPS type recognition procedure
1.

Plug DLC cable from a scan tool into the vehicle's data link connector located under the instrument panel on the driver's side.

2.

Turn the ignition switch ON position.

3.

Select a model and ELECTRIC POWER STEERING.

4.

Select the EPS type recognition and press ENTER.

5.

Select the affected area and press ENTER.

6.

When the EPS type recognition is completed, the massage will be displayed on the screen as follows.

TROUBLESHOOTING

When DTC for parts in EPS unit assembly is detected by the system, clear the DTC and then inspect problem for detected DTC. Next, perform the self test using a scan tool and if the same DTC detected over again, do not repair the parts but replace the steering column & EPS unit assembly. After replacing the steering column & EPS unit assembly, perform ASP (Absolute Steering Position) calibration and EPS type recognition procedure using a scan tool. (Refer to ASP calibration and EPS type recognition)

DTC

FAILURE TYPE

INPECTION PROCEDURE

C1101

Battery voltage-high

1.

Measure resistance between the EPS ground terminal and chassis ground.

Specification: Approx. 0Ω

2.

Measure voltage between the EPS power supply terminal (Hot at all times) and chassis ground.

Specification: 9 ~ 17V

3.

Check the connectors and harness.

4.

Inspect the charging system.

C1102

Battery voltage-low

Refer to C1101.

C1103

IG1 Voltage fail

1.

Measure between the EPS IG power supply terminal and chassis ground.

Specification: Battery voltage

2.

Check the connectors and harness.

C1259

SAS - Electrical malfunction

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1261

ASP is not calibrated

1.

Perform the steering angle sensor calibration using a scan tool.

2.

Clear the DTC and IG Off and then operate the EPS system again.

3.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1290

Torque sensor main signal fail

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1603

Derating (Thermal protection)

1.

Monitor the motor temperature on the scan tool.

2.

Wait until the temperature drops below 80°C.

3.

Clear the DTC and IG Off and then operate the EPS system again.

C1604

ECU hardware error

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1611

CAN time-out EMS

1.

Inspect the EMS and EPS CAN line.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1616

CAN bus off

1.

Measure resistance between the CAN High and CAN Low.

Specification: Approx. 60Ω

2.

If measured value is not within the specification, inspect the CAN line.

3.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1617

EMS invalid engine speed

1.

Inspect the EMS and EPS CAN ine.

2.

Clear the DTC and IG Off and then operate the EPS system again.

3.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1700

Byte coding error

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1702

Variant coding error

1.

Perform the EPS type recognition procedure using a scan tool.

2.

Clear the DTC and IG Off and then operate the EPS system again.

3.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1704

ECU fail-safe relay fail

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C1705

ECU pre-charge circuit fail

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C2101

Motor relay circuit fail

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C2400

Motor fail

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C2401

Motor circuit fail

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C2412

Motor short or open

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

C2413

Motor current (Over)

1.

Clear the DTC and IG Off and then operate the EPS system again.

2.

Perform the self test using a scan tool and if same DTC is detected over again, replace the steering column & EPS unit assembly.

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