Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness and terminals.

Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination,deterioration, or damage.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of vehicle Repair" procedure

NO

a.

Go to "Signal Circuit Inspection" procedure.

Signal Circuit Inspection
1.

Check short to ground in harness

(1)

Key "OFF".

(2)

Disconnect PCM connector.

(3)

Disconnect ABS/ESP control unit connector.

(4)

Measure resistance between 20/CGGA-K of PCM harness connector and chassis ground. [A/T]

Measure resistance between 64/CGGM-K of ECM harness connector and chassis ground. [M/T]

1)

Specification : Infinite

(5)

Is the measured resistance within specification ?

YES

a.

Go to "Check open in harness" as follows.

NO

a.

Repair short to ground in harness, and go to "Verification of Vehicle Repair" procedure.

2.

Check for open in harness

(1)

Key "OFF".

(2)

Disconnect PCM connector.

(3)

Disconnect ABS/ESP control unit connector.

(4)

Measure resistance between terminal 20/CGGA-K of PCM harness connector and terminal 14/E47(21/E46) of ABS(ESP) control module harness connector.(A/T)

Measure resistance between terminal 64/CGGM-K of ECM harness connector and terminal 14/E47(21/E46) of ABS(ESP) control module harness connector.(M/T)

1)

Specification : Approx. below 1Ω

(5)

Is the measured resistance within specifications?

YES

a.

Go to "Component inspection" procedure.

NO

a.

Repair Open circuit and then, go to "Verification of Vehicle Repair" procedure.

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