Terminal and Connector Inspection
1.

Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component.

2.

Perform checking procedure as follows.

(1)

Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation.

(2)

Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring.

note

Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition. ( after checking, reconnect the pin at correct position. )

3.

Is the problem found?

YES

a.

Repair the trouble causing part and go to "Verification of Vehicle Repair".

NO

a.

Go to "Power Circuit Inspection".

Power Supply Circuit Inspection
1.

Check brake switch 1 "HOT AT ALL TIMES"

(1)

IG KEY "OFF", ENGINE "OFF".

(2)

Disconnect brake switch connector.

(3)

Measure the voltage of terminal 2 of brake switch connector.

1)

Secification : 11.5V~13.0V

(4)

Is the measured voltage within the specification?

YES

a.

Go to "2.Check brake switch 2 main relay power" as follows.

NO

a.

Repair E/R JUNCTION BOX 15A STOP FUSE and related circuit and go to "Verification of Vehicle Repair".

2.

Check brake switch 2 main relay power

(1)

IG KEY "OFF", ENGINE "OFF".

(2)

Disconnect brake switch connector.

(3)

IG KEY "ON".

(4)

Measure the voltage of brake switch connector terminal 3.

1)

Specification : 11.5V~13.0V

(5)

Is the measured voltage within the specification?

YES

a.

Go to "Signal Circuit Inspection".

NO

a.

Repair E/R JUNCTION BOX 10A SNSR.1 FUSE and related circuit and go to "Verification of Vehicle Repair".

Signal Circuit Inspection
1.

Check brake switch signal circuit voltage

(1)

IG KEY "OFF", ENGINE "OFF".

(2)

Disconnect ECM connector with brake switch connector connected.

(3)

Disconnect Engine room junction box main relay, connect main relay terminal 30 and 87,87a using jump wire.

(4)

Measure the voltage of ECM connector terminal 38 and 80 as depressing brake pedal.

1)

Specification :

Brake Pedal Released

Brake Pedal Depressed

Brake switch 1 (terminal 38)

0.0V~0.1V

11.5V~13.0V

Brake switch 2 (terminal 80)

11.5V~13.0V

0.0V~0.1V

(5)

Is the measured voltage within the specification?

YES

a.

Go to "Verification of Vehicle Repair".

NO

a.

If component has no problem after performing "Component Inspection" and go to "2. Check open in signal circuit".

2.

Check open in signal circuit

(1)

IG KEY "OFF", ENGINE "OFF".

(2)

Disconnect brake switch connector and ECM connector.

(3)

Check continuity between brake switch connector terminal 1 and ECM connector(CUD-K) terminal 38. (brake switch 1 circuit)

(4)

Check continuity between brake switch connector terminal 4 and ECM connector(CUD-K) terminal 80. (brake switch 2 circuit)

1)

Secification : Continuity ( below 1.0Ω )

(5)

Is the measured resistance within the specification?

YES

a.

Repair short in signal circuit and go to "Verification of Vehicle Repair".

NO

a.

Repair open in signal circuit and go to "Verification of Vehicle Repair".

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