Component Location
Component Location

ISG System has alternator in which there is a communication regulator in order to compensate current loss resulting from repetitive starting. The alternator is duty controlled as current control by ECM with the battery voltage, current, temperature information from battery sensor. The more electrical load, the higher duty output.

DTC Description

ECM set DTC P0620 If it is open or short in Control circuit of alternator. If this DTC is set, Idle stop is not performing.

DTC Detecting Condition

Item

Detecting Condition

Possible Cause

DTC Strategy

Signal check

Open or Short in harness

Poor connection or damaged harness

Enable Conditions

Desired alternator voltage duty cycle ≥ 3.12%, ≤ 94.5%

Engine speed > 240rpm

Battery voltage < 16V, > 10.73V

Threshold Value

Open or Short circuit

Diagnostic Time

Continuous

MIL ON Condition

DTC only(Idle stop forbidden)

Diagnostic Circuit Diagram
Signal Waveform & Data

Fig.1) Idle Status

Fig.2) Electrical Load (Head Lamp and Defrost are ON

Duty(+) from FR terminal is increased if electrical loads are ON (Head Lamp and Defrost are ON)ECM controls generation of alternator with duty from FR terminal when electrical Loads turn on

Monitor GDS Data
1.

Connect GDS to Data Link Connector(DLC).

2.

Engine start.

3.

Monitor "Alternator duty cycle, PWM signal" parameter on GDS.

4.

Are the parameters displayed correctly ?

▶ Fault is intermittent caused by poor contact in the sensor’s and/or ECM’s connector or was repaired and ECM memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to "Verification of vehicle Repair" procedure.

▶ Go to "Terminal & Connector Inspection" procedure.

Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness and terminals.

Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Has a problem been found?

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Go to "FR terminal Circuit Inspection" procedure.

FR terminal Circuit Inspection
1.

With ignition OFF, disconnect alternator connector.

2.

IG KEY "ON" & ENG "OFF".

3.

Measure voltage between FR terminal of the alternator harness connector and chassis ground.

Specification : Approx. 9~11V

4.

Is voltage within the specification?

▶ Go to "C terminal Circuit Inspection" procedure.

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

C terminal Circuit Inspection
1.

With ignition OFF, disconnect alternator connector.

2.

IG KEY "ON" & ENG "OFF".

3.

Measure voltage between C terminal of the alternator harness connector and chassis ground.

Specification : Approx. 0.8V

4.

Is voltage within the specification?

▶ Go to "Component inspection" procedure.

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Component Inspection
■ ECM check
1.

IG "OFF".

2.

Select "vehicle scopemeter" in the menu, and connect channel A of GDS with FR terminal of Alternator harness connector.

3.

Connect Channel B of GDS with C terminal of Alternator harness connector.

4.

Engine start. And check the signal waveforms.(Compare the signal waveform of electrical loads ON with OFF)

Specification : Refer to Signal Waveform & Data

5.

Is the measured signal waveforms of Alternator normal?

▶ Go to "Alternator check" procedure.

▶ Substitute with a known - good ECM and check for proper operation. If the problem is corrected, replace ECM and go to "Verification of Vehicle Repair" procedure.

■ Alternator check
6.

IG KEY "OFF".

7.

Check the tension of alternator belt.

8.

Check corrosion, damage or looseness of Battery terminal and Alternator terminal.

9.

Engine start.

10.

Operate electrical parts(Head lamp, Defoger, etc).

11.

Measure the voltage at 2000rpm.

Specification : Approx 12.5V ~ 14.5V

12.

Is the measured voltage within specification ?

▶ Many malfunctions in the electrical system are caused by poor harness(es) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage. So, check poor connections and the related circuit between ECM and component thoroughly. Repair as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Substitute with a known - good Alternator and check for proper operation. If the problem is corrected, replace Alternator and go to "Verification of Vehicle Repair" procedure.

Verification of Vehicle Repair

After a repair, it is essential to verifying that the fault has been corrected.

1.

Connect GDS and select "Diagnostic Trouble Codes(DTCs)" mode.

2.

Using GDS, Clear DTC.

3.

Operate the vehicle within DTC Enable conditions in General information.

4.

Are any DTCs present ?

▶ Go to the applicable troubleshooting procedure.

▶ System is performing to specification at this time.

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