General

Type

In-line, DOHC

Number of cylinders

4

Bore

77.2mm (3.0394in)

Stroke

84.5mm (3.3268in)

Total displacement

1,582 cc (96.54 cu.in)

Compression ratio

17.3 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (ATDC)

17°5' ±4°

Closes (ABDC)

14°6' ± 4°

Exhaust valve

Opens (BBDC)

23°25' ± 4°

Closes (ATDC)

20° ± 4°

Cylinder head

Flatness of gasket surface

0.05mm (0.0020in) for all

0.03mm (0.0012in) for each cylinder

Flatness of manifold mounting surface

Intake

0.025mm (0.0010in) for width

0.160mm (0.0063in) for length

Exhaust

0.160mm (0.0063in) for length

0.160mm (0.0063in) for length

Camshaft

Cam height

LH camshaft

Intake

35.452 ~ 35.652mm (1.3957 ~ 1.4036in)

Exhaust

35.700 ~ 35.900mm (1.4055 ~ 1.4134in)

RH camshaft

Intake

35.537 ~ 35.737mm (1.3991 ~ 1.4070in)

Exhaust

35.452 ~ 35.652mm (1.3957 ~ 1.4036in)

Journal outer Diameter

LH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

RH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

Bearing oil clearance

0.040 ~ 0.077mm (0.0016 ~ 0.0030in)

End play

0.10 ~ 0.20mm (0.0039-0.0079in)

Valve

Valve length

Intake

93.0mm (3.6614in)

Exhaust

93.7mm (3.6890in)

Stem outer diameter

Intake

5.455 ~ 5.470mm (0.2148 ~ 0.2154in)

Exhaust

5.435 ~ 5.450mm (0.2140 ~ 0.2146in)

Face angle

45.5° ~ 45.75°

Thickness of valve head (margin)

Intake

1.1mm (0.0433in)

Exhaust

1.2mm (0.0472in)

Valve stem to valve guide clearance

Intake

0.030 ~ 0.057mm (0.0012 ~ 0.0022in)

Exhaust

0.050 ~ 0.077mm (0.0020 ~ 0.0030in)

Valve guide

Inner diameter

Intake

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Exhaust

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Length

Intake

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Exhaust

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Valve seat

Width of seat contact

Intake

0.8 ~ 1.4mm (0.0315 ~ 0.0551in)

Exhaust

1.2 ~ 1.8mm (0.0472 ~ 0.0709in)

Seat angle

Intake

45° ~ 45°30'

Exhaust

45° ~ 45°30'

Valve spring

Free length

44.9mm (1.7677in)

Load

17.5±0.9kg/32.0mm(38.6±2.0 lb/1.2598in)

31.0±1.6kg/23.5mm(68.3±3.5 lb/0.9252in)

Out of squareness

Less than 1.5°

Cylinder block

Cylinder bore

77.200 ~ 77.230mm (3.0394 ~ 3.0405in)

Flatness of gasket surface

Less than 0.05mm (0.0020in)

Piston

Piston outer diameter

77.130 ~ 77.160mm (3.0366 ~ 3.0378in)

Piston to cylinder clearance

0.060 ~ 0.080mm (0.0024 ~ 0.0031in)

Ring groove width

No. 1 ring groove

1.83 ~ 1.85mm (0.0720 ~ 0.0728in)

No. 2 ring groove

1.82 ~ 1.84mm (0.0717 ~ 0.0724in)

Oil ring groove

3.02 ~ 3.04mm (0.1189 ~ 0.1197in)

Piston ring

Side clearance

No. 1 ring

0.09 ~ 0.13mm (0.0035 ~ 0.0051in)

No. 2 ring

0.08 ~ 0.12mm (0.0031 ~ 0.0047in)

Oil ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

End gap

No. 1 ring

0.20 ~ 0.35mm (0.0079 ~ 0.0138in)

No. 2 ring

0.35 ~ 0.50mm (0.0138 ~ 0.0197in)

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

Piston pin

Piston pin outer diameter

27.995 ~ 28.000mm (1.1022 ~ 1.1024in)

Piston pin hole inner diameter

28.004 ~ 28.010mm (1.1025 ~ 1.1028in)

Piston pin hole clearance

0.004 ~ 0.015mm (0.0002 ~ 0.0006in)

Connecting rod small end hole inner diameter

28.022 ~ 28.034mm (1.1032 ~ 1.1037in)

Connecting rod small end hole clearance

0.022 ~ 0.039mm (0.0009 ~ 0.0015in)

Connecting rod

Connecting rod big end inner diameter

49.000 ~ 49.018mm (1.9291 ~ 1.9298in)

Connecting rod bearing oil clearance

0.025 ~ 0.043mm (0.0010 ~ 0.0017in)

Side clearance

0.050 ~ 0.032mm (0.0020 ~ 0.0119in)

0.4mm (0.0157in)

Crankshaft

Main journal outer diameter

53.972 ~ 53.990mm (2.1249 ~ 2.1256in)

Pin journal outer diameter

45.997 ~ 46.015mm (1.8109 ~ 1.8116in)

Main bearing oil clearance

0.024 ~ 0.042mm (0.0009 ~ 0.0017in)

End play

0.08 ~ 0.28mm (0.0031 ~ 0.110in)

Flywheel

Runout

0.1mm (0.0039in)

0.13mm (0.0051in)

Oil pump

Side clearance

Inner rotor

0.040 ~ 0.085mm (0.0016 ~ 0.0033in)

Outer rotor

0.040 ~ 0.090mm (0.0016 ~ 0.0035in)

Body clearance

0.120 ~ 0.185mm (0.0047 ~ 0.0073in)

Relief valve opening pressure

490±49.0kpa (5±0.5kg/cm², 71±7.1psi)

Engine oil

Oil quantity

Total

5.7 L (6.02 US qt, 5.01 lmp qt)

When replacing a short engine or a block assembly

Oil pan

4.8 L (5.07 US qt, 4.22 lmp qt)

Drain and refill

5.3 L (5.60 US qt, 4.66 lmp qt)

Including oil filter

Oil grade

Recommended

- With DPF : ACEA C2 or C3

- Without DPF : ACEA B4

For information on SAE viscosity grades based on ambient temperatures, refer to the “Lubrication System”.

Approved

ACEA C2

Chevron : KIXX D1 C2 5W30

TOTAL : QUARTZ INEO HKS D 5W30

List of engine oil approved by KIA

ACEA C3

SK : ZIC LS 5W30

Chevron : KIXX D1 5W30

TOTAL : QUARTZ INEO MC3 5W30

Oil pressure (at idle)

78.45kPa (0.8kg/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

6.3 L (6.66 US qt, 5.54 lmp qt)

Thermostat

Type

Wax pellet type

Opening temperature

85±1.5°C (185.0±2.7°F)

Pull opening temperature

100°C (212°F)

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kpa

(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve openingpressure

MAX. 6.86 kpa(0.07kg/cm², 1.00 psi)

Water temperature sensor

Type

Thermister type

Resistance

20°C (68°F)

2.45±0.14 kΩ

80°C (176°F)

0.3222 kΩ

Cylinder block

Engine support bracket bolt

4

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Piston cooling oil jet bolt

4

8.8 ~ 12.7

0.9 ~ 1.3

6.5 ~ 9.4

Drive belt auto tensioner bolt

2

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Drive belt auto tensioner mounting bracket bolt

3

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Engine mounting

Engine mounting bracket and body fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting insulator and engine mounting support bracket fixing nut

1

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Engine mounting support bracket and engine support bracket fixing bolt

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting support bracket and engine support bracket fixing nut

1

49.0 ~63.7

5.0 ~6.5

36.2 ~47.0

Transaxle mounting bracket and body fixing bolt

4

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting insulator and transaxle support bracket fixing bolt

1

88.3 ~ 107.9

9.0 ~11.0

65.1 ~79.6

Front roll stopper bracket and sub frame fixing bolt (10 X 45)

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Front roll stopper bracket and sub frame fixing bolt (10 X 25)

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Front roll stopper insulator and front roll stopper support bracket fixing bolt,nut

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper bracket and sub frame fixing bolt (10 X 60)

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper bracket and sub frame fixing bolt (10 X 40)

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper insulator and rear roll stopper support bracket fixing bolt,nut

1

49.0 ~63.7

5.0 ~6.5

36.2 ~47.0

Main moving system

Connecting rod cap bolt

8

12.7 + (87~93°)

1.3 + (87~93°)

9.4 + (87~93°)

Crankshaft main bearing cap bolt (long)

10

(22.6~26.5) + (90~94°)

(2.3~2.7) + (90~94°)

(16.6~19.5) + (90~94°)

Crankshaft main bearing cap bolt (short)

10

32.4 ~ 36.3

3.3 ~ 3.7

23.9 ~ 26.8

Flywheel bolt (M/T)

8

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Drive plate bolt (A/T)

8

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Timing chain

Timing chain cover bolt (8 X 70)

7

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 60)

2

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 35)

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (6 X 35)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt (6 X 28)

7

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain case bolt (8 X 22)

4

24.5 ~ 30.4

2.5 ~ 3.1

18.1 ~ 22.4

Timing chain case bolt (8 X 32)

1

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Timing chain case bolt (6 X 35)

1

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Engine hanger (front)

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Crankshaft pulley bolt

1

225.6 ~ 245.2

23.0 ~ 25.0

166.4 ~ 180.8

Camshaft chain sprocket bolt

1

68.6 ~ 73.5

7.0 ~ 7.5

50.6 ~ 54.2

High pressure pump chain sprocket bolt

1

64.7 ~ 74.5

6.6 ~ 7.6

47.7 ~ 55.0

Timing chain guide (1) bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide (2) bolt

1

9.8 ~ 13.7

1.0 ~ 1.4

7.2 ~ 10.1

Timing chain "A" auto tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "C" auto tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head

Engine cover bolt

5

3.9 ~ 5.9

0.4 ~ 0.6

2.9 ~ 4.3

Cylinder head cover bolt

13

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Camshaft bearing cap bolt (mark 10)

16

12.7 ~ 13.7

1.3 ~ 1.4

9.4 ~ 10.1

Camshaft bearing cap bolt (mark 9)

6

12.7 ~ 13.7

1.3 ~ 1.4

9.4 ~ 10.1

Engine hanger bolt

Front

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Rear

1

47.1 ~ 51.0

4.8 ~ 5.2

34.7 ~ 37.6

Cylinder head bolt

10

(47.1~51.0) + (88~92°) + (118~122°)

(4.8~5.2) + (88~92°) + (118~122°)

(34.7~37.6) + (88~92°) + (118~122°)

Cooling system

Water pump pulley bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt (8 X 50)

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water pump bolt (8 X 70)

1

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Thermostat housing bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Thermostat housing nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water return pipe assembly bolt

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water temperature sensor

1

24.5 ~ 34.3

2.5 ~ 3.5

18.1 ~ 25.3

Water inlet fitting nut

2

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Lubrication system

Oil filter assembly bolt

4

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil cooler assembly bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter upper cap

1

24.5

2.5

18.1

Oil level gauge bolt

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil pan bolt (6 X 20)

16

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 65)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 85)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan and transaxle fixing bolt

3

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Oil pan drain bolt

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen bolt

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil screen nut

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pressure switch

1

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Intake and exhaust system

Intake manifold and cylinder head fixing nut

2

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Intake manifold and cylinder head fixing bolt

7

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Exhaust manifold and cylinder head fixing nut

8

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Exhaust manifold heat protector bolt

3

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

CPF assembly fixing nut

1

39.2 ~ 49.1

4.0 ~ 5.0

28.9 ~ 36.2

CPF assembly fixing bolt

2

39.2 ~ 49.1

4.0 ~ 5.0

28.9 ~ 36.2

Air cleaner lower cover fixing bolt

2

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Throttle body and surge tank fixing nut

4

6.9 ~ 10.8

0.7 ~ 1.1

5.1 ~ 8.0

Exhaust manifold and front muffler fixing bolt

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Front muffler fixing clip bolt

1

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Front muffler and center muffler fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Center muffler and main muffler fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4