Item | Specification | ||
Clutch operation method | Hydraulic type | ||
Clutch cover assembly | Type | Diaphragm spring strap | |
Clutch disc | Type | Single dry with diaphragm | |
Facing diameter (outside x inside) mm(in) | Gasoline 1.4 / 1.6 : Ø210 × Ø145 | ||
Gasoline 2.0 : Ø225 × Ø150 | |||
Diesel 1.6 : Ø235 × Ø155 | |||
Diesel 2.0 : Ø240 × Ø155 | |||
Clutch release cylinder | Inside diameter | 20.64 mm (0.81in) | |
Clutch master cylinder | Inside diameter | 15.87mm (0.62in) | |
Item | Specification | ||
Clutch disc thickness [When free] | Gasoline 1.4 : 8.3 ± 0.3 mm | ||
Gasoline 1.6 : 8.3 ± 0.3 mm | |||
Gasoline 2.0 : 8.5 ± 0.3 mm | |||
Diesel 1.6 : 8.3 ± 0.3 mm | |||
Diesel 2.0 : 8.5 ± 0.3 mm | |||
Clutch pedal height [Without carpet] | 182.8 mm (7.19 in) | ||
Clutch pedal free play | 6 ~ 13 mm (0.24 ~ 0.51 in) | ||
Clutch pedal stroke | Gasoline : 140 ± 3mm(5.5 ± 0.12) | ||
Diesel : 150 ± 3mm(5.9 ± 0.12) | |||
Clutch disc rivet depth | Gasoline 1.4 : Min 1.1 mm | ||
Gasoline 1.6 : Min 1.1 mm | |||
Gasoline 2.0 : Min 1.2 mm | |||
Diesel 1.6 : Min 1.1 mm | |||
Diesel 2.0 : 1.0 mm | |||
Diaphragm spring end height difference | Gasoline 1.4 : Max 0.5 mm | ||
Gasoline 1.6 : Max 0.5 mm | |||
Gasoline 2.0 : Max 0.5 mm | |||
Diesel 1.6 : Max 0.5 mm | |||
Diesel 2.0 : Max 0.8 mm | |||
Clutch master cylinder clearance to piston | 0.15 mm (0.006 in) |
Item | N.m | kgf.m | lb-ft | |
Clutch pedal installation bolt (to the pedal support member) | 17 ~ 26 | 1.7 ~ 2.6 | 12.3 ~ 18.8 | |
Clutch pedal installation nut (to the master cylinder) | 6 ~ 8 | 0.6 ~ 0.8 | 4.3 ~ 5.8 | |
Clutch tube flare nut | 13 ~ 17 | 1.3 ~ 1.7 | 9.4 ~ 12.3 | |
Clutch tube bracket installation bolt | 8~ 10 | 0.8 ~ 1.0 | 5.8 ~ 7.2 | |
Clutch release cylinder installation bolt | 15 ~ 22 | 1.5 ~ 2.2 | 10.8 ~ 15.9 | |
Clutch release cylinder union bolt | 25 ~ 35 | 2.5 ~ 3.5 | 18.1 ~ 25.3 | |
Clutch cover assembly installation bolt | Gasoline (6ea) | 15 ~ 22 | 1.5 ~ 2.2 | 10.9 ~ 16.0 |
Diesel 1.6 (6ea) | 12 ~ 15 | 1.2 ~ 1.5 | 8.7 ~ 10.9 | |
Diesel 2.0 (6ea) | 25 ~ 36 | 2.5 ~ 3.6 | 18.1 ~ 26.0 | |
Ignition lock switch nut | 8 ~ 10 | 0.8 ~ 1.0 | 5.8 ~ 7.2 | |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L9508 | As required |
Inner surface of clutch release bearing | CASMOLY L9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT 3 or DOT 4 | As required |
Inner surface of clutch disc spline | CASMOLY L9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 or DOT 4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2V | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L9508 | As required |
Input shaft spline | CASMOLY L9508 | As required |
