TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE

Use the table below to help you find the cause of the problem. The numbers indicate the priority of the like cause of the problem. Check each part in order. If necessary, replace these parts.

Symptom

Suspect Area

Remedy

Lower pedal or spongy pedal

1.

Brake system (Fluid leaks)

2.

Brake system (Air in)

3.

Piston seals (Worn or damaged)

4.

Master cylinder (Faulty)

Repair

Air bleeding

Replace

Replace

Brake drag

1.

Brake pedal free play (Minimum)

2.

Parking brake lever travel (Out of adjustment)

3.

Parking brake wire (Sticking)

4.

Pad or lining (Cracked or distorted)

5.

Piston (Stuck)

6.

Piston (Frozen)

7.

Return spring (Faulty)

8.

Booster system (Vacuum leaks)

9.

Master cylinder (Faulty)

Adjust

Adjust

Repair

Replace

Replace

Replace

Replace

Replace

Replace

Brake pull

1.

Piston (sticking)

2.

Pad or lining (Oily)

3.

Piston (Frozen)

4.

Disc (Scored)

5.

Pad or lining (Cracked or distorted)

Replace

Replace

Replace

Replace

Replace

Hard pedal but brake inefficient

1.

Brake system (Fluid leaks)

2.

Brake system (Air in)

3.

Pad or lining (Worn)

4.

Pad or lining (Cracked or distorted)

5.

Pad or lining (Oily)

6.

Pad or lining (Glazed)

7.

Disc (Scored)

8.

Booster system (Vacuum leaks)

Repair

Air bleeding

Replace

Replace

Replace

Replace

Replace

Replace

Noise from brake

1.

Pad or lining (Cracked or distorted)

2.

Installation bolt (Loosen)

3.

Disc (Scored)

4.

Sliding pin (Worn)

5.

Pad or lining (Dirty)

6.

Pad or lining (Glazed)

7.

Return spring (Faulty)

8.

Brake pad shim (Damage)

9.

Shoe hold-down spring (Damage)

Replace

Retighten

Replace

Replace

Clean

Replace

Replace

Replace

Replace

Brake fades

1.

Master cylinder

Replace

Brake vibration, pulsation

1.

Disc (Excessive thickness variation)

2.

Disc (Faulty run-out)

3.

Disc (Uneven worn or crack)

4.

Pad or lining (Uneven worn and contact)

5.

Caliper (Faulty pad sliding)

Replace

Replace

Replace

Replace

Replace

Brake chatter

Brake chatter is usually caused by loose or worn components, or glazed or burnt linings. Rotors with hard spots can also contribute to brake chatter. Additional causes of chatter are out-of-tolerance rotors, brake lining not securely attached to the shoes, loose wheel bearings and contaminated brake lining.

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