1.
Disconnect the exhaust gas temperature sensor #1 (A).
Disconnect the exhaust gas temperature sensor #1 (A).
Disconnect the lambda sensor connector (A), the exhaust gas temperature sensor #2 (B) and the difference pressure sensor connector (C) and its hoses.
Remove the intercooler hose (A) after loosening the clamp (B).
Tightening torque :
Hose clamp (B) : 4.9 ~ 6.9N.m (0.5 ~ 0.7kgf.m, 3.6 ~ 5.1lb-ft)
Remove the heat protector (A).
Tightening torque :
14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
Disconnect the heater hoses (A).
Remove the water hose (A) from the EGR cooler and the thermostat housing.
Remove the EGR cooler (A).
Tightening torque :
Bolt (B) : 21.6 ~ 27.5N.m (2.2 ~ 2.8kgf.m, 15.9 ~ 20.3lb-ft)
Nut (C) : 14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
Remove the EGR valve assembly (A) and the EGR pipe (B).
Tightening torque :
Bolt (C, D) : 21.6 ~ 27.5N.m (2.2 ~ 2.8kgf.m, 15.9 ~ 20.3lb-ft)
Bolt (E) : 29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Remove the CPF mounting brackets and then remove the CPF assembly (A).
Tightening torque :
39.2 ~ 49.0N.m (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)
Remove the catalytic converter bracket (A, B).
Tightening torque :
39.2 ~ 49.1N.m (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)
Remove the catalytic converter (B).
Tightening torque :
39.2 ~ 49.1N.m (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)
Remove the eye bolt (A) from the turbocharger oil return pipe (B).
Tightening torque :
Bolt (A) : 13.7 ~ 18.6N.m (1.4 ~ 1.9kgf.m, 10.1 ~ 13.7lb-ft)
Bolt (C) : 9.8 ~ 14.7N.m (1.0 ~ 1.5kgf.m, 7.2 ~ 10.9lb-ft)
Bolt (D) : 14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.9 ~ 14.5lb-ft)
Bolt (E) : 7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Remove the turbocharger (B) first and then exhaust manifold assembly (A).
Tightening torque :
Bolt (C), Nut (E) : 44.1 ~ 49.1N.m (4.5 ~ 5.0kgf.m, 32.6 ~ 36.2lb-ft)
Nut (D) : 29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Remove the exhaust manifold gasket (A).
Installation is reverse order of removal.
