13498376

1.

Install the intake the manifold (B) with a new gasket, and connect the water vent hose (A).

caution

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Be sure to drain the engine coolant before removing the intake manifold.

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If any coolant drained from the cylinder head vent hole has entered the intake port ; this can potentially lead to engine trouble.

Tightening torque

Step 1: 3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)

Step 2:

Nut- 18.62 ~ 23.52N.m (1.9~2.4kgf.m, 13.74~17.36lb-ft)

Bolt -26.5 ~ 31.4N.m (2.7~3.2kgf.m, 19.5~23.1lb-ft)

Step 3: Repeat 2nd step twice or more.

a - h : 1st step order

1 ~ 8 : 2nd step order

note

Confirm the manifold gasket identification mark (LH, RH) and be careful of the installation direction.

2.

Connect the RH ignition coil connector (A).

3.

Install the surge tank (A).

Tightening torque :

9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

4.

Connect the throttle body coolant hoses (A), breather hose (B) and tighten the surge tank stay bolts (C).

Tightening torque :

27.5 ~ 31.4N.m (2.8 ~ 3.2kgf.m, 20.3 ~ 23.1lb-ft)

5.

Connect the engine wiring connectors.

(1)

Connect the water temperature sensor connector (A) and oil temperature sensor connector (B).

(2)

Connect the VIS solenoid valve connector (A), PCSV connector (B), RH oxygen sensor connector (C) and the RH exhaust camshaft CMP sensor connector (D).

(3)

Connect the LH intake camshaft CMP sensor connector (A), RH intake camshaft CMP sensor connector (B) and condenser connector (C).

(4)

Connect the oil pressure switch connector (A) ,LH exhaust camshaft CMP sensor connector (B) and LH oxygen sensor connector (C).

(5)

Disconnect the LH injector connector (A) and LH ignition coil connector (B).

(6)

Connect the LH knock sensor connector (A), LH/RH intake OCV connector (B) and LH exhaust OCV connector (C).

(7)

Connect the MAP sensor connector (A), ETC connector (B), RH exhaust OCV connector (C), RH injector connector (D) and RH ignition coil connector (E).

(8)

Connect the power steering oil pressure switch connector (A) and RH knock sensor connector (B).

6.

Install the fuel pipe (A).

Tightening torque :

9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

7.

Connect the heater hoses (A), the fuel hose (B), the purge control solenoid valve (PCSV) hose (C) and the brake booster vacuum hose (D).

8.

Install the air cleaner assembly (C), and connect the AFS connector (A), breather hose (B).

Tightening torque :

7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

9.

Install the radiator grill upper guard (A).

10.

Install the engine cover (A).

11.

Connect the battery negative cable (A).

note

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Refill engine coolant.

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Refill radiator and reservoir tank with engine coolant.

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Bleed air from the cooling system.

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Start engine and let it run until it warms up. (Until the radiator fan operates 3 or 4 times.)

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Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.

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Put radiator cap on tightly, then run the engine again and check for leaks.

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Clean the battery posts and cable terminals with sandpaper. Assemble and, then apply grease to prevent corrosion.