Installation
1.

Install the water pump (A).

Tightening torque :

19.6 ~ 24.5N.m (2.0 ~ 2.5kgf.m, 14.5 ~ 18.1lb-ft)

2.

Install the water pump pulley (A).

Tightening torque :

18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

note

Tighten every bolt diagonally.

3.

Install the cooling fan pulley (A).

Tightening torque :

76.5 ~ 80.4Nm (7.8 ~ 8.2kgf.m, 56.4 ~ 59.3lb-ft)

caution

The cooling fan pulley bolt is left-hand thread.

To assemble the bolt, screw it counterclockwise.

4.

Install the drive belt tensioner (A).

Tightening torque :

19.6 ~ 23.5N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)

5.

Turn the tensioner (B) clockwise and loosen, then install the drive belt (A).

6.

Install the cooling fan clutch (A).

Tightening torque :

58.8N.m (6.0kgf.m, 43.4lb-ft)

note

Install the cooling fan clutch (A) after fixing the cooling fan pulley (B) by inserting a pin (C) into the hole of it.

7.

Install the cooling fan (A).

Tightening torque :

8.8 ~ 13.7Nm (0.9 ~ 1.4kgf.m, 6.5 ~10.1lb-ft)

8.

Install the radiator upper shroud (A).

Tightening torque :

7.8 ~ 11.8Nm (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)

9.

Reconnect the radiator upper hose (A) and lower hose (B).

10.

Install the air duct (A) and the air cleaner assembly (B).

Tightening torque :

9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

11.

Install the radiator grill upper guard (A).

12.

Install the engine cover (A).

13.

Reconnect the negative terminal from the battery.

14.

Fill the radiator with coolant and check for leaks.

Water pipe
1.

Install the O-ring to the water pipes.

note

Use new O-rings when reassembling.

Never apply sort of oil on O-ring and O-ring groove of pipe end.

O-ring must be free from scratching damage.

2.

Install the water outlet pipe (A) and the water inlet pipe (B).

Tightening torque :

9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

note

Make clean the contact face before assembly.

Insert pipe after to be wetting O-ring or inside of attaching hole by water or antifreeze.

note

Install the drain plug (A).

Tightening torque :

96.1~100.0N.m(9.8~10.2kgf.m,70.9~73.8lb-ft)

3.

Install the intake manifold module. (Refer to intake and exhaust system in this group)

Яндекс.Метрика