Install the water pump (A).
Tightening torque :
19.6 ~ 24.5N.m (2.0 ~ 2.5kgf.m, 14.5 ~ 18.1lb-ft)
Install the water pump pulley (A).
Tightening torque :
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)
Tighten every bolt diagonally.
Install the cooling fan pulley (A).
Tightening torque :
76.5 ~ 80.4Nm (7.8 ~ 8.2kgf.m, 56.4 ~ 59.3lb-ft)
The cooling fan pulley bolt is left-hand thread.
To assemble the bolt, screw it counterclockwise.
Install the drive belt tensioner (A).
Tightening torque :
19.6 ~ 23.5N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)
Turn the tensioner (B) clockwise and loosen, then install the drive belt (A).
Install the cooling fan clutch (A).
Tightening torque :
58.8N.m (6.0kgf.m, 43.4lb-ft)
Install the cooling fan clutch (A) after fixing the cooling fan pulley (B) by inserting a pin (C) into the hole of it.
Install the cooling fan (A).
Tightening torque :
8.8 ~ 13.7Nm (0.9 ~ 1.4kgf.m, 6.5 ~10.1lb-ft)
Install the radiator upper shroud (A).
Tightening torque :
7.8 ~ 11.8Nm (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)
Reconnect the radiator upper hose (A) and lower hose (B).
Install the air duct (A) and the air cleaner assembly (B).
Tightening torque :
9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Install the radiator grill upper guard (A).
Install the engine cover (A).
Reconnect the negative terminal from the battery.
Fill the radiator with coolant and check for leaks.
Install the O-ring to the water pipes.
Use new O-rings when reassembling.
Never apply sort of oil on O-ring and O-ring groove of pipe end.
O-ring must be free from scratching damage.
Install the water outlet pipe (A) and the water inlet pipe (B).
Tightening torque :
9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Make clean the contact face before assembly.
Insert pipe after to be wetting O-ring or inside of attaching hole by water or antifreeze.
Install the drain plug (A).
Tightening torque :
96.1~100.0N.m(9.8~10.2kgf.m,70.9~73.8lb-ft)
Install the intake manifold module. (Refer to intake and exhaust system in this group)