Drain the engine coolant.
Remove the engine cover (A).
Remove the cowl cover, windshield wiper and arm. (Refer to BE group)
Remove the cowl top cover (A).
Remove the intercooler outlet hose (A).
Remove the EGR pipe (A).
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Remove the coolant reservoir tank.
Remove the heater hoses (A) and fuel hoses (B).
Remove the oil level gauge.
Disconnect the lambda sensor connector (A).
Remove the turbocharger heat protector (A).
Tightening torque :
14.7 ~ 19.6N.m ( 1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
Remove the front muffler (A).
Tightening torque :
39.2 ~ 58.8N.m (4.0 ~ 6.0kgf.m, 28.9 ~ 43.4lb-ft)
Remove the exhaust fitting assembly (A).
Tightening torque :
29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Remove the water pipe (A) and then remove the EGR pipe (B) and EGR cooler assembly (C).
Tightening torque
A : 9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
B : 29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
C : 19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Remove the RH exhaust pipe protector (A).
Tightening torque :
14.7 ~ 19.6N.m ( 1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
Remove the heat protector (A), exhaust manifold (B) and gasket (C).
Tightening torque
A : 14.7 ~ 19.6N.m ( 1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
B : 29.4 ~ 34.3N.m ( 3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Installation is reverse order of removal with a new gasket.
Drain the engine coolant.
Remove the engine cover (A).
Remove the radiator grille upper guard (A).
Disconnect the AFS connector (A), and then remove the air cleaner assembly (B).
Tightening torque :
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Remove the intercooler inlet hose (A).
Remove the radiator upper hose (A).
Remove the water outlet pipe (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Remove the LH exhaust pipe protector (A).
Tightening torque :
14.7 ~ 19.6N.m ( 1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
Remove the heat protector (A), exhaust manifold (B) and gasket (C).
Tightening torque
A : 14.7 ~ 19.6N.m ( 1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
B : 29.4 ~ 34.3N.m ( 3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Installation is reverse order of removal with a new gasket.