Installation
[Diesel 3.0]
1.

Temporarily install the tansmission assembly by lifting the supporting jack.

caution

Be careful not to damage tubes, hoses or wire.

2.

Connect the CKP sensor(A).

3.

Install the transmission upper mounting bolts(2ea).

Tightening torque :

80~100 Nm (8.0~10.0 kgf.m, 57.8~72.3 Ib-ft)

caution

Be careful not to damage the tube for engine coolant.

4.

Install the transmission mounting bolts (3ea) from the engine side.

Tightening torque :

65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)

5.

Install the transmission mounting bolts (A,B) and the starter motor mounting bolts (C-2ea).

Tightening torque :

B : 80~100 Nm (8.0~10.0 kgf.m, 57.8~72.3 Ib-ft)

C : 43~55 Nm (4.3~5.5 kgf.m, 31.1~39.8 Ib-ft)

6.

Install the mounting bolts (A-5ea) lower in the engine side.

Tightening torque :

40~47 Nm (4.0~4.7 kgf.m, 28.9~33.9 Ib-ft)

7.

Install the torque converter mounting bolts (A-6ea) by rotating the crank shaft.

Tightening torque :

46~53 Nm (4.6~5.3 kgf.m, 33.2~38.3 Ib-ft)

8.

Install the dust cover(A).

9.

Install the wire holding brackets on the transmission.

10.

Install the muffler mounting bracket (A) by installing the bolts (B-2ea, C-2ea).

Tightening torque :

B : 41~55 Nm (4.1~5.5 kgf.m, 29.6~39.8 lb-ft)

C : 40~45 Nm (4.0~4.5 kgf.m, 28.9~32.5 lb-ft)

11.

Install the oil cooler hoses by tightening the clamps.

12.

Connect the TCU connector(A).

13.

Install the ground wire (A) by installing the bolt.

14.

Install the mounting bolts(8ea) and the transfer assembly.

Tightening torque :

30~42 Nm (3.0~4.2 kgf.m, 21.6~30.3 Ib-ft)

15.

Connect the 4WD ECU connector (A) or EMC connector (B).

16.

Install the shift cable (B) to the transmission case by incerting the clip (A) and installing the snap pin and washer.

17.

Install the transter front propeller shaft. (refer to Propellar shaft in DS group)

18.

Install the insulator support bracket (A).

Tightening torque :

50~65 Nm (5.0~6.5 kgf.m, 36.1~47 Ib-ft)

19.

Install the cross member (A) by installing the bolts(8ea).

20.

Put aside the transmission jack.

21.

Install the rear propeller shaft. (refer to Propellar shaft in DS group)

22.

Connect the battery (-) terminal.

23.

Refill the automatic transaxle fluid. (refer to Inspection and Adjustment)

[Gasoline 4.6]
24.

Temporarily install the tansmission assembly by lifting the supporting jack.

caution

Be careful not to damage tubes, hoses or wire.

25.

Connect the CKP sensor(A).

26.

Install the mounting bolts (A-2ea, B-2ea) on the transmission side.

Tightening torque :

(A) 80~100 Nm (8.0~10.0 kgf.m, 57.8~72.3 Ib-ft)

(B) 63.7~83.4N.m(6.5~8.5kgf.m, 47.0~61.5 Ib-ft)

27.

Install the mounting bolts (A-2ea) for the starter motor.

Tightening torque :

35~47 Nm (3.5~4.7 kgf.m, 25.3~33.9 Ib-ft)

28.

Install the mounting bolts (A-2ea).

Tightening torque :

35~47 Nm (3.5~4.7 kgf.m, 25.3~33.9 Ib-ft)

29.

Install the mounting bolts (A-4ea) lower in the engine side.

Tightening torque :

40~47 Nm (4.0~4.7 kgf.m, 28.9~33.9 Ib-ft)

30.

Install the torque converter mounting bolts (A-6ea) by rotating the crank shaft.

Tightening torque :

46~53 Nm (4.6~5.3 kgf.m, 33.2~38.3 Ib-ft)

31.

Install the dust cover(A).

32.

Install the wire holding brackets on the transmission.

33.

Install the oil cooler hose mounting bolt (A) and the bracket mounting bolt (B).

34.

Connect the TCU connector(A).

35.

Install the exhaust manifold stay (A).

36.

Install the ground wire (A) by the bolt.

37.

Install the mounting bolts(A,B-4ea) and the transfer assembly.

Tightening torque :

30~42 Nm (3.0~4.2 kgf.m, 21.6~30.3 Ib-ft)

38.

Connect the 4WD ECU connector(A) or EMC connector(B).

39.

Connect the shift cable assembly (A)

40.

Install the cross member(A)

41.

Install the insulator support bracket(A).

Tightening torque :

50~65 Nm (5.0~6.5 kgf.m, 36.1~47.0 Ib-ft)

42.

Install the cross member (A) by installing the bolts(8ea).

43.

Remove the exhaust manifold stay (A).

44.

Install the muffler assembly. (refer to Muffler in EM group)

45.

Put aside the transmission jack.

46.

Install the rear propeller shaft. (refer to Propellar shaft in DS group)

47.

Connect the battery (-) terminal.

48.

Refill the automatic transaxle fluid. (refer to Inspection and Adjustment)

Яндекс.Метрика