Description

Make sure of fuel leak when fuel pressure gauge is installed for low pressure fuel system. Make sure of fuel leak after reassembling fuel hose quick-connector.

When DTC relates to rail pressure is displayed, Normal fuel supplying to high pressure pump must be inspected before checking high pressure fuel system.

Diagnostic Procedure
Pressure of low pressure fuel system inspection
1.

IG KEY "OFF", ENGINE "OFF"

2.

Disconnect fuel supply hose quick-connector.

☞ Make sure of fuel leak after disconnecting fuel hose quick-connector and an inrush of foreign substances.

3.

Install pressure gauge of low pressure fuel between the fuel hose quick-connectors.

☞ Make sure of using vacuum gauge (CRT-1051), gauge connection tube (CRT-1052), connection adapter (CRT-1053).

note

Refer to "CRT-1000 Tester composition" of detail inspections (Equipment settings).

4.

IG KEY "ON", ENGINE "ON"

☞ Fuel pressure will be 0 bar after rising by 3.5 bar when low pressure fuel pump is operated approx. 2 seconds at IG KEY 'ON'.

☞ Make sure of fuel leak in the quick-connector at ENGINE 'ON' after installing pressure gauge.

■ Specification : Approx. 4.6 ~ 5.2 bar (pointer shook rapidly) at idle (Load is not applied).

5.

Inspect change of the fuel pressure while accelerating engine or stall test.

☞ The more engine rpm is higher, the more pointer shaking is bigger.

☞ Approx. 4.5 bar at accelerating engine (Load is not applied.) or stall test.

6.

IG KEY "OFF", ENGINE "OFF"

☞ Fuel pressure will be 0 bar gradually (within 1 ~ 2 seconds) with ENGINE 'OFF'.

Symptom

Inspection procedure

Case1

● Pressure of low pressure fuel system is normal.

● ☞ Go to 'High pressure fuel system inspection'

Case2

● Pressure of low pressure fuel system is low continuously or fuel pressure is under 3.0 bar while accelerating engine.

● Go to 'Fuel pressure of low fuel pressure inspection' procedure.

Case3

● Pressure of low pressure fuel system is 0 bar (fuel pump is not operated) or low irregularly.

● Go to 'Fuel pump circuit inspection' procedure.

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