1.
Remove the engine cover (A).
Remove the engine cover (A).
Remove the radiator grille upper guard (A).
Disconnect the AFS connector (A), and then remove the air cleaner assembly (B).
Tightening torque :
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Remove the intercooler inlet hose (A).
Remove the intercooler inlet hose & pipe assembly (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Disconnect the BPS connector (A), and then Remove the intercooler outlet water hose (B).
Disconnect the RPS connector (A), glow connector (B).
Remove the EGR pipe (A).
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Remove the inlet upper manifold (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Remove the fuel hoses (A).
Remove the variable swirl control actuator connector (A).
Remove the fuel feed and return hose and pipe.
Remove the high pressure fuel pipe (rail to rail).
Remove the blow-by gas recirculation system such as the oil separator pipes and hoses.
Tightening torque :
7.8 ~ 11.8N.m ( 0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)
Loosen the engine cover mounting bolt (A), and remove the turbocharger oil feed pipe from the lower inlet manifold.
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Remove the inlet lower manifold assembly (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
The inlet lower manifold assembly (A) is the assembly including the swirl control actuator (B).
Do NOT disassemble the swirl control actuator from the inlet lower manifold.
Disassembly and reassembly may change the setting specification of the two link shafts which are connected between the inlet lower manifold and the swirl control actuator.
Remove the inlet manifold gaskets (A).
Installation is reverse order of removal with a new gasket.
