2.
Install the oil pump and screen assembly with the specified torque.
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Before installing the oil pump and screen assembly on the bed plate, check if the O-ring is seated properly and not damaged.
Install the oil pump and screen assembly with the specified torque.
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
Check if the oil pump works properly.
With the cylinder block, bed plate, crankshaft piston assembly, connecting rod assembly and the oil pump assembly installed, insert the crankshaft sprocket (A) in the crankshaft, aligning the No.1 piston at the BDC (Bottom Dead Center).
Install the oil pump chain (B).
Install the oil pump chain tensioner (C) and remove the stopper pin (D) from the tensioner.
Tightening torque :
7.8 ~ 11.8N.m ( 0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)
Install the baffle plate (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
After applying sealant (A) on the groove and checking if the O-rings are seated securely, Install the timing chain case assembly (C) in fifteen minutes.
Tighten the mounting bolts of the chain case with the specified torque below.
Tightening torque
6×16(★) : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
8×35(▲) : 19.6 ~ 25.5 N.m (2.0 ~ 2.6 kgf.m, 14.5 ~ 18.8 lb-ft)
Install the timing chain. (Refer to Timing system in this group)
Apply liquid gasket on the upper oil pan assembly shown as below.
Bead width : Ø 3.0 mm (0.012 in.)
Liquid gasket : LOCTITE 5900 or equivalent
Apply sealant cautiously to prevent sealant from coming in the oil pan during installation.
After applying sealant, assemble the oil pan in five minutes.
Tighten the upper oil pan mounting bolts with the order and the specified torque below.
Tightening torque
No.1~19 bolt : 9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
No.20, 21 bolt : 29.4 ~ 33.3Nm (3.0 ~ 3.4kgf.m, 21.7 ~ 24.6lb-ft)
Apply liquid gasket on the lower oil pan assembly shown as below.
Bead width : Ø 3.0 mm (0.012 in.)
Liquid gasket : LOCTITE 5900 or equivalent
Apply sealant cautiously to prevent sealant from coming in the oil pan during installation.
After applying sealant, assemble the oil pan in five minutes.
Tighten the lower oil pan mounting bolts with the order and the specified torque below.
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
