General

Type

V-type, DOHC

Number of cylinder

6

Bore

84.0mm(3.3071 in.)

Stroke

89.0mm(3.5039 in.)

Total displacement

2,959 cc

Compression ratio

17.3 ± 0.5 : 1

Idle rpm

680 RPM

Firing order

1-2-3-4-5-6

Valve timing

Intake valve

Opens

BTDC 13°

Closes

ABDC 34°

Exhaust valve

Opens

BBDC 55°

Closes

ATDC 15°

Cylinder head

Flatness of cylinder head gasket surface

0.05mm(0.0020 in.)

0.03mm(0.0012in.) - 100mm×100mm

0.01mm(0.0004in.) - 20mm×20mm

Flatness of manifold gasket surface

Intake

0.016mm(0.0006in.)

0.013mm(0.0005in.) - 25mm×25mm

Exhaust

0.016mm(0.0006in.)

0.013mm(0.0005in.) - 25mm×25mm

Camshaft

Cam height

LH camshaft

Intake

36.000 ~ 40.152mm(1.4173~1.5808in.)

Exhaust

36.000 ~ 40.477mm(1.4173~1.5936in.)

RH camshaft

Intake

36.000 ~ 40.152mm(1.4173~1.5808in.)

Exhaust

36.000 ~ 40.477mm(1.4173~1.5936in.)

Journal outer diameter

LH camshaft

Intake

24.947 ~ 24.960mm(0.9822~0.9827in.)

Exhaust

RH camshaft

Intake

Exhaust

Bearing oil clearance

0.040 ~ 0.074mm(0.0016~0.0029in.)

End play

0.05 ~ 0.15mm(0.0020~0.0059in.)

Valve

Valve length

Intake

99.3mm(3.9094in.)

Exhaust

99.3mm(3.9094in.)

Stem outer diameter

Intake

5.960 ~ 5.975mm(0.2346~0.2352in.)

Exhaust

5.955 ~ 5.970mm(0.2344~0.2350in.)

Face angle

45.00° ~ 45.25°

Thickness of valvehead (margin)

Intake

1.5mm(0.0590in.)

Exhaust

1.5mm(0.0590in.)

Valve stem to valve guide clearance

Intake

0.025 ~ 0.052mm(0.0010~0.0020in.)

Exhaust

0.030 ~ 0.057mm(0.0012~0.0022in.)

Valve guide

Inner diameter

Intake

6.000 ~ 6.012mm(0.2362~0.2367in.)

Exhaust

6.000 ~ 6.012mm(0.2362~0.2367in.)

Length

Intake

36.25 ~ 36.75mm(1.4272~1.4468in.)

Exhaust

36.25 ~ 36.75mm(1.4272~1.4468in.)

Valve spring

Free length

48.2mm(1.8976in,)

Load

175±8N/33.5mm

278±20N/24.8mm

Out of squareness

1.5° or less

3°

Valve seat

Seat angle

Intake

44.5° ~ 45°

Exhaust

44.5° ~ 45°

Valve contacting width

Intake

1.39 ~ 1.43mm(0.0547~0.0563in.)

Exhaust

1.39 ~ 1.43mm(0.0547~0.0563in.)

Piston

Piston outer diameter

83.926 ~ 83.956mm3.3042~3.3053in.)

Piston to cylinder clearance

0.064 ~ 0.084mm(0.0025~0.0033in.)

Ring groove width

No. 1 ring groove

2.434 ~ 2.454mm(0.0958~0.0966in.)

No. 2 ring groove

1.82 ~ 1.84mm(0.0717~0.0724in.)

Oil ring groove

3.02 ~ 3.04mm(0.1189~0.1197in.)

Piston ring

Side clearance

No. 1 ring

0.102 ~ 0.146mm(0.0040~0.0057in.)

No. 2 ring

0.08 ~ 0.12mm(0.0031~0.0047in.)

Oil ring

0.03 ~ 0.07mm(0.0012~0.0028in.)

End gap

No. 1 ring

0.20 ~ 0.35mm(0.0079~0.0138in.)

No. 2 ring

0.40 ~ 0.60mm(0.0157~0.0236in.)

Oil ring

0.25 ~ 0.50mm(0.0098~0.0197in.)

Piston pin

Piston pin outer diameter

30.994 ~ 31.000mm(1.2202~1.2205in.)

Piston pin hole inner diameter

31.014 ~ 31.021mm(1.2210~1.2213in.)

Piston pin hole clearance

0.014 ~ 0.027mm(0.0006~0.0011in.)

Connecting rod small end bore inner diameter

31.020 ~ 31.031mm(1.2212~1.2216in.)

Connecting rod small end bore hole clearance

0.020 ~ 0.037mm(0.0008~0.0014in.)

Connecting rod

Connecting rod big end bore inner diameter

66.500 ~ 66.518mm(2.6181~2.6188in.)

Connecting rod bearing oil clearance

0.024 ~ 0.058mm(0.0009~0.0023in.)

Side clearance between connecting rod and pistion

0.007 ~ 0.024mm(0.0003~0.0009in.)

Crankshaft

Main journal outer diameter

75.982 ~ 76.000mm(2.9914~2.9921in.)

Pin journal outer diameter

63.482 ~ 63.500mm(2.4993~2.5000in.)

Main bearing oil clearance

0.030 ~ 0.048mm(0.0012~0.0019in.)

End play

0.1 ~ 0.3mm(0.0039~0.0118in.)

Cylinder block

Cylinder bore inner diameter

84.000 ~ 84.030mm(3.3071~3.3083in.)

Cylinder block journal bore inner diameter

80.000 ~ 80.018mm(3.1496~3.1503in.)

Flatness of gasket surface

0.042mm(0.0017in.) or less (width)

0.096mm(0.0038in.) or less (length)

0.012mm(0.0005in.) or less (50mm×50mm)

Drive plate

Runout (CKP wheel part)

0.25mm(0.0098in.)

Engine oil

Oil quantity

Total

7.8 L (8.24 US qt, 6.86 lmp qt, 2.05 US. gal.)

When replacing a short engine or a block assembly

Oil pan

6.4 L (6.76 US qt, 5.62 lmp qt, 1.62 US. gal.)

Drain and refill

7.4 L (7.81 US qt, 6.50 lmp qt, 1.95 US. gal.)

Including oil filter

Oil grade

Classification

With DPF : ACEA C3

Without DPF : ACEA B4

API CH-4 above

Satisfy the requirement of the ACEA, API classification.

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at idle)

78.45kPa (0.8kg/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Cooling system

Cooling method

Forced circulation with electrical fan

Coolant quantity

Approx. 14.7L ( 15.5us.qts, 12.9lmp.qts, 3.9 US. gal.)

Thermostat

Type

Wax pellet type

Opening temperature

82±2°C(176.0~183.2°F) (lift : 0.35mm(0.0138in.))

Opening temperature

95°C(203.0°F) (lift 10mm(0.3937in.) or more)

Turbocharger

Cooling method

Air cooling type

Actuator

Electrical

Turbine

Control type

Variable Geometry Turbocharger (VGT)

Cylinder block

Oil jet mounting

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Bed plate bolts

[61.8~65.7]+[120°~124°]

[6.3~6.7]+[120°~124°]

[45.6~48.5]+[120°~124°]

Engine mounting nuts

88.5 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Engine mounting bracket bolts

49.1 ~ 58.9

5.0 ~ 6.0

36.2 ~ 43.4

Engine support bracket bolts

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Connecting rod cap bolt

[27.5~31.4]+[88°~92°]

[2.8~3.2]+[88°~92°]

[20.3~23.1]+[88°~92°]

Driveplate

117.7 ~127.5

12.0 ~ 13.0

86.8 ~ 94.0

Fly wheel

117.7 ~127.5

12.0 ~ 13.0

86.8 ~ 94.0

Timing system

Drive belt tensioner upper mounting

82.6 ~ 84.3

7.4 ~ 8.6

53.6 ~ 62.2

Drive belt tensioner lower mounting

28.4 ~ 34.3

2.9 ~ 3.5

21.0 ~ 25.3

Timing chain case bolt(6×16)

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Timing chain case bolt(8×35)

19.6 ~ 25.5

2.0 ~ 2.6

14.5 ~ 18.8

High pressure fuel pump

64.7 ~ 74.5

6.6 ~ 7.6

47.7 ~ 55.0

Timing chain tensioner lever bolt

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Timing chain guide bolt

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Crankshaft bolt

[186.3~205.9]+[58°~62°]

[19.0~21.0]+[58°~62°]

[137.4~151.9]+[58°~62°]

Alternator bracket

42.2 ~ 54.0

4.3 ~ 5.5

31.1 ~ 39.8

Alternator

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Front chain cover bolt

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Front chain cover bolt

19.6 ~ 25.5

2.0 ~ 2.6

14.5 ~ 18.8

Chain cap assembly bolt

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Vacuum pump

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Drive belt idler

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Idler pulley

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Cylinder head

Fuel feed and return hose or pipe

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Engine hanger bolt

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Water outlet fitting

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Camshaft bearing ladder bolt

13.7 ~ 15.7

1.4 ~ 1.6

10.1 ~ 11.6

Camshaft position sensor mounting

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head bolt

[56.9~60.8] + [88~92˚] + [118~122˚]

[5.8~6.2] + [88~92˚] + [118~122˚]

[42.0~44.8] + [88~92˚] + [118~122˚]

Cooling system

Water pump pulley bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Thermostat housing

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Water outlet duct bolts

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Radiator mounting bracket bolt

9.8 ~ 14.7

1.0 ~ 1.5

7.2 ~ 10.8

Radiator mounting bolt

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Shroud mounting bolts

4.9 ~ 7.8

0.5 ~ 0.8

3.6 ~ 5.8

Lubrication system

Oil pump assembly

19.6 ~ 26.5

2.0 ~ 2.7

14.5~ 19.5

Oil pump chain tensioner

7.6~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Baffle plate

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter and cooler assembly

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil gauge bracket

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter cap

24.5

2.5

18.1

Upper oil pan bolt 1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Upper oil pan bolt 2

29.4 ~ 33.3

3.0 ~ 3.4

21.7 ~ 24.6

Lower oil pan bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan drain plug

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen bolt

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Intake and exhaust system

Inlet lower manifold assembly

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Inlet upper manifold assembly

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Exhaust gas recirculation valve mounting

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Exhaust gas recirculation exhaust pipe

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Turbocharger and DPF heat protector

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Turbocharger and DPF mounting

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

DPF mounting bracket bolt

40.2 ~ 53.9

4.1 ~ 5.5

29.7 ~ 39.8

Turbocharger oil return pipe bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbocharger oil feed pipe nut

18.6 ~ 25.5

1.9 ~ 2.6

13.7 ~ 18.8

Turbocharger oil feed pipe eyebolt

26.5 ~ 32.4

2.7 ~ 3.3

19.5 ~ 23.9

Turbocharger mounting bolt

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 35.3

Exhaust pipe heat protector

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Heater pipe and hose bracket mounting

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Turbocharger and exhaust pipe assembly mounting bolt

40.2 ~ 53.9

4.1 ~ 5.5

29.7 ~ 39.8

Turbocharger and exhaust pipe assembly mounting nut

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Exhaust manifold mounting

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Exhaust manifold heat protector mounting

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Front muffler mounting nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4