4.
Remove the glow plug wiring and glow plugs. (Refer to EE group)
Remove the timing chain. (Refer to Timing system in this group)
Remove the intake manifold and exhaust manifold. (Refer to Intake and exhaust system in this group)
Remove the injectors, high pressure pipe and delivery pipe. (Refer to FL group)
Remove the glow plug wiring and glow plugs. (Refer to EE group)
Disconnect the vacuum hose, and then remove the water outlet pipe (A).
Remove the EGR pipe & hose assembly (A).
Remove the water outlet duct (A).
Remove the LH/RH cylinder head cover (A).
Remove the front and rear enging hanger (A, B).
Remove the LH/RH camshaft bearing ladder.
Remove the LH upper head seal (A).
Remove the LH camshaft bearing ladder (B).
Remove the RH upper head seal (A).
Remove the timing chain case bracket (B).
Remove the RH camshaft bearing ladder (C).
Remove the sealing caps (A).
Insert the stopper pin (A) into the LH/RH exhaust camshaft scissors gear, and then remove the camshafts (B).
If the exhaust camshaft is removed when the stopper pin is not installed on the scissors gear of the exhaust camshaft, the main gear and scissors gear are distorted. In this csae, assemble a pin on the exhaust camshaft with the main gear and scissors gear aligned and then install the camshaft.
Remove the cam follower assembly (B) and HLA (Hydraulic Lash Adjuster) (A).
After removing it, HLA shall be held upright so that oil in it should not spill and be assured that dust does not adhere to it.
Remove the water hose and pipe assembly (A).
Remove the timing chain case bracket (A).
Remove the cylinder head bolts reverse order of installation. (Refer to installing order)
Do not reuse the cylinder head bolts.
Remove the cylinder head (A) quietly in order not to damage the gasket with the bottom part of the end.
Remove the cylinder head gasket (A).
