2.
Disconnect the back up lamp switch connector (A).
Remove the following items.
Engine cover
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Engine+Mechanical+System&sitinfolist=12%5E1215%5E12150110%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Mechanical System - "Engine Cover")</a>
Air cleaner assembly
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Engine+Mechanical+System&sitinfolist=12%5E1235%5E12350100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Mechanical System - "Air Cleaner")</a>
Battery and battery tray
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>
Disconnect the back up lamp switch connector (A).
Disconnect the neutral switch connector (A).
Remove the ground (A).
Remove the clutch tube bracket bolt (A).
Remove the wiring bracket (A).
Remove the control cable.
Remove the pin (A) and washer (B).
Remove the bracket mounting bolts (C).
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:
(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
(B) 58.9 ~ 78.5 N.m (6.0~8.0 kgf.m, 43.4 ~ 57.9 lb-ft)
Remove the cowl top cover.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=bd&mmcid=4&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Body+%28Interior+and+Exterior%29&sitinfolist=91%5E9147%5E91470010%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Ebd%5E4%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Body - "Cowl Top Cover")</a>
Install the assembled engine support fixture special tool (A) on the engine room.
(Refer to Special tools-"engine support fixture special tool assembly drawing".)
Hang the ring (B) on the engine hanger, support the engine.
To prevent slip, the support fixture supports the body securely.
Remove the cover (A).
Remove the transaxle mounting bracket bolts (A) and then loosen the transaxle support bracket bolts (B).
Tightening torque:
(A) 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
(B) 58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)
Remove the under cover.
Remove the drive shaft assembly.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=ds&mmcid=1&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Driveshaft+and+axle&sitinfolist=31%5E3105%5E31050100%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Eds%5E1%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Driveshaft and axle - "Front Driveshaft")</a>
Remove the CKP sensor (A).
Remove the dust cover (A).
Remove the intercooler pipe (A).
Remove the clutch release cylinder assembly (B) after removing the bolts (A).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
Remove the roll rod bracket (C) after removing bolt (A,B).
Tightening torque:
(A) 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
Remove the mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.
Tightening torque:
(A) 29.4 ~ 49.0 N.m (3.0 ~ 5.0 kgf.m, 21.7 ~ 36.2 lb-ft)
(B) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit. When installing the new oil seal, use the specialized tool (oil seal installer, 09453-2F300).
Install in the reverse order of removal.
Adding manual transaxle fluid after Installing the manual transaxle.
(Refer to Manual Transaxle System - "Manual Transaxle Fluid")
