Loosen the drain plug, and drain the engine coolant. Remove the radiator cap to drain with speed.
Disconnect the battery negative terminal.
Remove the air cleaner assembly.
(Refer to Intake and exhaust system - "Air Cleaner")
Disconnect the water temperature sensor connector.
(Refer to Engine Control / Fuel System - "Engine Control System")
Disconnect the radiator upper hose (A).
Remove the heater hose.
Disconnect water hose (A) and turbo charger water hose (B).
Remove the water temperature control assembly (A).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 10.1 lb-ft)
Install in the reverse order of removal.
Clean the surface of the water temperature control assembly before insatalling.
Remove the water temperature control assmebly.
Remove the intake manifold.
(Refer to Intake And Exhaust System - "Intake Manifold")
Disconnect the injector connectors (A).
Disconnect the rail pressure sensor (RPS) connector (B).
Remove the water pipe (A).
Tightening torque
M6 bolt:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
M8 bolt:
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)
Install in the reverse order of removal.