General

Type

In-line, DOHC

Number of cylinders

4

Bore

77mm (3.0315in)

Stroke

85.44mm (3.3638in)

Total displacement

1,591 cc (97.09 cu.in)

Compression ratio

9.5 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens

ATDC 10°/BTDC 40°

Closes

ABTC 59°/ABDC 9°

Exhaust valve

Opens

BBDC 36°/ABDC 4°

Closes

ATDC 3°/ATDC 43°

Cylinder head

Flatness of gasket surface

Less than 0.05mm (0.0020in) for total area

Less than 0.02mm (0.0008in) for a section of 100mm (3.9370in) X 100mm (3.9370in)

Camshaft

Cam height

Intake

43.55mm (1.7145in)

Exhaust

42.60mm (1.6771in)

Journal outer diameter (Intake, Exhaust)

22.964 ~ 22.980mm (0.9041 ~ 0.9047in)

Camshaft cap oil clearance

0.027 ~ 0.058mm (0.0011 ~ 0.0023in)

0.1mm (0.0039in)

End play

0.10 ~ 0.20mm (0.0039 ~ 0.0079in)

Valve

Valve length

Intake

93.15mm (3.6673in)

Exhaust

92.60mm (3.6457in)

Stem outer diameter

Intake

5.465 ~ 5.480mm (0.2152 ~ 0.2157in)

Exhaust

5.458 ~ 5.470mm (0.2149 ~ 0.2154in)

Face angle

45.25° ~ 45.75°

Thickness of valve head (margin)

Intake

1.10mm (0.0433in)

0.8mm (0.0315in)

Exhaust

1.26mm (0.0496in)

1.0mm (0.0394in)

Valve stem to valve guide clearance

Intake

0.020 ~ 0.047mm (0.0008 ~ 0.0019in)

0.10mm (0.0039in)

Exhaust

0.030 ~ 0.054mm (0.0012 ~ 0.0021in)

0.15mm (0.0059in)

Valve guide

Length

Intake

40.3 ~ 40.7mm (1.5866 ~ 1.6024in)

Exhaust

40.3 ~ 40.7mm (1.5866 ~ 1.6024in)

Valve spring

Free length

45.1mm (1.7756in)

Out of squareness

Less than 1.5˚

Cylinder block

Cylinder bore

77.00 ~ 77.03mm (3.0315 ~ 3.0327in)

Flatness of gasket surface

Less than 0.05mm (0.0020in) for total area

Less than 0.02mm (0.0008in) for a section of 100mm (3.9370in) X 100mm (3.9370in)

Piston

Piston outer diameter

76.97 ~ 77.00mm (3.0303 ~ 3.0315in)

Piston to cylinder clearance

0.020 ~ 0.040mm (0.0008 ~ 0.0016in)

Ring groove width

No. 1 ring groove

1.23 ~ 1.25mm (0.0484 ~ 0.0492in)

1.26mm (0.0496in)

No. 2 ring groove

1.53 ~ 1.55mm (0.0602 ~ 0.0610in)

1.26mm (0.0496in)

Oil ring groove

2.01 ~ 2.03mm (0.0791 ~ 0.0799in)

2.05mm (0.0807in)

Piston ring

Side clearance

No.1 ring

0.04 ~ 0.08mm (0.0016 ~ 0.0031in)

0.1 mm (0.0039in)

No.2 ring

0.04 ~ 0.08mm (0.0016 ~ 0.0031in)

0.1 mm (0.0039in)

Oil ring

0.02 ~ 0.06mm (0.0008 ~ 0.0024in)

0.2 mm (0.0079in)

End gap

No. 1 ring

0.14 ~ 0.24mm (0.0055 ~ 0.009in)

0.30mm (0.0118in)

No. 2 ring

0.30 ~ 0.45mm (0.0118 ~ 0.0177in)

0.50mm (0.0197in)

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

0.80mm (0.0315in)

Piston pin

Piston pin outer diameter

19.997 ~ 20.000mm (0.7872 ~ 0.7874in)

Piston pin hole inner diameter

20.004 ~ 20.010mm (0.7875 ~ 0.7877in)

Piston pin hole clearance

0.004 ~ 0.013mm (0.0001 ~ 0.0005in)

Connecting rod small end hole inner diameter

20.005 ~ 20.016mm (0.7875 ~ 0.7880in)

Connecting rod

Connecting rod big end inner diameter

45.000 ~ 45.018mm (1.7717 ~ 1.7724in)

Connecting rod bearing oil clearance

0.018 ~ 0.036mm (0.0007 ~ 0.0014in)

0.060mm (0.0024in)

Side clearance

0.10 ~ 0.25mm (0.0039 ~ 0.0098in)

0.35m (0.0138in)

Crankshaft

Main bearing oil clearance

No. 1, 2, 3, 4, 5

0.0006 ~ 0.024mm (0.0002 ~ 0.0009in)

0.05mm (0.0020in)

End play

0.05 ~ 0.25mm (0.0020 ~ 0.0098in)

0.3mm (0.0118in)

Engine oil

Oil quantity

Total

4.6L ~ 4.9L (1.21 U.S.gal., 4.86 U.s.qt., 4.04 lmp.qt. ~ 1.29U.S.gal., 5.17 U.S.qt., 4.30 lmp.qt.)

When replacing a short engine or a block assembly

Oil pan

4.2L (1.10 U.S.gal., 4.43 U.S.qt., 4.30 lmp.qt.)

Drain and refill

4.5L (1.18 U.S.gal., 4.75 U.S.qt., 3.95 lmp.qt.)

Including oil filter

Oil grade

Recommended

ACEA A5 or above / 5W-30

Allowed

ILSAC GF-3, GF-4 (API SL, SM) or above

ACEA A3, A5 or above

For information on SAE viscosity grades based on ambient temperatues, refer to the "Lubrication System".

Usable if the recommended engine oil is not available

Oil pressure (at 1000rpm)

100kPa (1.0kg/cm², 14.5psi) or above

Oil temperature in oil pan : 110±2°C (230± 36°F)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

6.1 L (1.61 U.S.gal., 6.44 U.S.qt., 5.36 lmp.qt.)

Thermostat

Type

Wax pellet type

Opening temperature

82 ± 1.5˚C (179.6 ± 2.7˚F)

Full opening temperature

95˚C (203˚F)

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kpa

(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

MAX. 6.86 kpa(0.07kgf/cm², 1.00 psi)

Water temperature sensor

Type

Thermister type

Resistance

20˚C (68˚F)

2.45±0.14 kΩ

80˚C (176˚F)

0.3222 kΩ

Engine mounting

Engine mounting bracket to body fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting support bracket to engine mounting insulator fixing nut

1

88.2 ~ 107.8

9.0 ~ 11.0

65.1 ~ 79.5

Engine mounting support bracket to engine support bracket fixing bolt

1

58.8 ~ 73.5

6.0 ~ 7.5

43.4 ~ 54.2

Engine mounting support bracket to engine support bracket fixing nut

2

58.8 ~ 73.5

6.0 ~ 7.5

43.4 ~ 54.2

Transaxle mounting bracket to body fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting insulator to transaxle mounting support bracket fixing bolt

2

88.3 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Roll rod bracket to sub frame fixing bolt

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Roll rod insulator to roll rod mounting support bracket fixing nut

1

107.9 ~ 127.5

11.0 ~ 13.0

79.6 ~ 94.0

Timing system

Timing chain and oil pump assembly cover bolt (M6×20)

10

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain and oil pump assembly cover bolt (M6×38)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain and oil pump assembly cover bolt (M6×70)

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain and oil pump assembly cover bolt (M8×22)

3

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Idler pulley assemlby bolt

1

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Timing chain tensioner arm bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Crankshaft pulley bolt

1

[46.1 ~ 51.9] + [38°~ 42°]

[4.7 ~ 5.3] + [38°~ 42°]

[34.0 ~ 38.3] + [38°~ 42°]

Engine support bracket bolt

4

29.4 ~ 41.1

3.0 ~ 4.2

21.6 ~ 30.3

Timing chain tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head

Ignition coil bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

High pressure fuel pipe nut 

2

26.4 ~ 32.3

2.7 ~ 3.3

19.5 ~ 23.8

High pressure fuel pump bolt 

2

12.7 ~ 14.7

1.3 ~ 1.5

9.4 ~ 10.8

Cylinder head cover bolt

19

[3.9~5.9] + [7.8~9.8]

[0.4~0.6] + [0.8~1.0]

[2.9~4.3] + [5.8~7.2]

Camshaft bearing cap bolt (M6)

18

[5.9] + [11.8~13.7]

[0.6] + [1.2~1.4]

[4.3] + [8.7~10.1]

Camshaft bearing cap bolt (M8)

4

[9.8] + [18.6 ~ 22.6]

[1.0] + [1.9 ~ 2.3]

[7.2] + [13.7 ~ 16.6]

Cylinder head bolt

10

[29.4] + [90°] + [90°]

[3.0] + [90°] + [90°]

[21.7] + [90°] + [90°]

CVVT assembly mounting bolt

2

63.7 ~ 73.5

6.5 ~ 7.5

47.0 ~ 54.2

OCV (Oil control valve) bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Exhaust OCV (Oil control valve) adaptor bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder block

Engine support bracket bolt

4

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Ladder frame bolt

13

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Connecting rod cap bolt

8

[17.7~21.6] + [88~92°]

[1.8~2.2] + [88~92°]

[13.0~15.9] + [88~92°]

Crankshaft main bearing cap bolt

10

[17.7~21.6] + [88~92°]

[1.8~2.2] + [88~92°]

[13.0~15.9] + [88~92°]

Flywheel bolts (M/T)

6

71.6 ~ 75.5

7.3 ~ 7.7

52.8 ~ 55.7

Lubrication system

Oil filter

1

11.8 ~ 15.7

1.2 ~ 1.6

8.7 ~ 11.6

Oil pan bolt

11

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan drain plug

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen nut

2

24.5 ~ 31.3

2.5 ~ 3.2

18.0 ~ 23.1

Oil pressure switch

1

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Oil level gauge assembly mounting bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cooling system

Water pump pulley bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt

5

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water temperature control assembly mounting bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water inlet fitting nut

2

18.6 ~ 23.5

1.9~ 2.4

13.7 ~ 17.4

Heater pipe mounting bolt (M6)

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Heater pipe mounting nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Heater pipe mounting bolt (M8)

1

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Engine coolant temperature sensor (ECTS)

1

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Intake and exhaust system

Air intake hose clamp bolt

2

2.9 ~ 4.9

0.3 ~ 0.5

2.2 ~ 3.6

Air cleaner asembly bolt

2

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Electronic throttle control (ETC) module bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake manifold nut

2

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Vacuum pipe mounting bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbo manifold module heat protector mounting bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head cover heat protector mounting bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbo charger oil drain pipe bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbo charger oil drain pipe nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbo charger oil feed pipe bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbo charger oil feed pipe eyebolt

1

11.7 ~ 17.6

1.2 ~ 1.8

8.6 ~ 13.0

Turbo charger pipe & hose bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbo charger water pipe & hose eyebolt

2

26.4 ~ 32.3

2.7 ~ 3.3

19.5 ~ 23.8

Turbo manifold module mounting nut

9

35.3 ~ 41.1

3.6 ~ 4.2

26.0 ~ 30.3

Turbo charger coupler mounting nut

3

35.3 ~ 41.1

3.6 ~ 4.2

26.0 ~ 30.3

Intake pipe stay mounting bolt (M8)

6

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.3

Intake pipe stay mounting bolt(M10)

1

29.4 ~ 34.3

3.0 ~ 3.5

21.6 ~ 25.3

Intake pipe mounting bolt

1

29.4 ~ 34.3

3.0 ~ 3.5

21.6 ~ 25.3

Intake pipe mounting nut

2

35.3 ~ 41.1

3.6 ~ 4.2

26.0 ~ 30.3

Intercooler inlet pipe mounting bolt

2

19.6 ~ 26.4

2.0 ~ 2.7

14.4 ~ 19.5

Catalytic convertor mounting nut

2

49.0 ~ 53.9

5.0 ~ 5.5

36.1 ~ 39.7

Muffler monting nut

4

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4