Removal
1.

Engine cover.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Engine+Mechanical+System&sitinfolist=12%5E1215%5E12150110%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Mechanical System - "Engine cover")</a>

2.

Air cleaner assembly and air duct.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Engine+Mechanical+System&sitinfolist=12%5E1235%5E12350100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Mechanical System - "Air cleaner")</a>

3.

Battery and battery tray.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>

4.

Remove the ECM(Engine Control Module).

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5E14200100%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14200100%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Fuel System - "Engine Control Module (ECM)")</a>

5.

Remove the ground line after removing the bolt (A).

6.

Dissconnect the solenoid valve connector (A) and inhibitor switch connector (B).

7.

Remove the solenoid valve connector and inhibitor switch connector wiring mounting bracket (A).

8.

Remove the control cable (C) after removing the nut (A) and the bolt (B-2ea).

Tightening torque:

(A) 9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)

(B) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

9.

Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).

10.

Remove the wiring bracket mounting bolt (A).

11.

Remove the automatic transaxle upper mounting bolt (A-2ea) and the starter motor mounting bolt (B-2ea).

Tightening torque:

A: 78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

B: 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

12.

Remove the cowl top cover.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=bd&mmcid=4&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Body+%28Interior+and+Exterior%29&sitinfolist=91%5E9147%5E91470010%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Ebd%5E4%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Body - "Cowl Top Cover")</a>

13.

Assemble the engine support fixture.

(Refer to Special Service Tools - "Engine support fixture assembly drawing")

14.

Using the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.:09200-2S100, 09200-2S200, adapter No.: 09200-4X000), hold the engine and transaxle assembly safely.

15.

Remove the mounting cover (A).

16.

Remove the automatic transaxle mounting bracket bolts (A).

Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

17.

Remove the automatic transaxle mounting support bracket (A),

Tightening torque:

58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

18.

Lift the vehicle with a jack.

19.

Remove the under cover (A).

Tightening torque:

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

20.

Remove the drive shaft assembly.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=ds&mmcid=1&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Driveshaft+and+axle&sitinfolist=31%5E3105%5E31050100%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Eds%5E1%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Driveshaft and Axle - "Front Driveshaft")</a>

21.

Remove the side cover (A).

22.

Remove the CKP sensor (A).

23.

Remove the dust cover (A).

24.

Remove the intercooler pipe (A).

25.

Remove the torque converter mounting bolt (A-6ea) with rotating the crankshaft.

Tightening torque:

45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

note

Lubricant should be supplied on thread of bolt before tightening.

26.

Remove the automatic transaxle with a jack after removing the mounting bolt (A-3ea, B-2ea).

Tightening torque:

(A) 34.3 ~ 49.0 N.m (3.5 ~ 5.0 kgf.m, 25.3 ~ 36.2 lb-ft)

(B) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Installation
1.

Install in the reverse order of removal.

caution

If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit. When installing the new oil seal, use the specialized tool (oil seal installer, 09453-3L241).

note

After replacement or reinstallation procedure of the automatic transaxle assembly, must perform procedures below.

Adding automatic transaxle fluid.

(Refer to Hydraulic System - "Fluid")

After replacing the automatic transaxle, clear the Diagnostic Trouble Code(DTC) using the GDS tool. DTC cannot be cleared by disconnecting the battery.

When replacing the automatic transaxle, reset the automatic transaxle's values by using the GDS.

Perform TCM learning after replacing the transaxle to prevent slow transaxle response, jerky acceleration and jerky startup.

(Refer to Automatic Transaxle Control System - "Repair procedures")

Яндекс.Метрика