Turn ignition switch OFF and disconnect the negative (-) battery cable.
Remove or fold the rear seat cushion.
Remove the service cover (A).
Disconnect the fuel sender connector (A).
Disconnect the fuel feed tube quick-connector (B) and the fuel return tube quick-connector (C).
Unscrew the fuel sender installation bolts (D), and then remove the fuel sender from the fuel tank.
Installation is reverse of removal.
Fuel sender plate cover installation bolts:
2.0 ~ 2.9 N0m (0.2 ~ 0.3 kgf.m, 1.4 ~ 2.2 lb-ft)
After removing or replacing the part below, bleed air in low pressure fuel circuit.
(Refer to Fuel Delivery System - "Bleeding Air in Low Pressure Fuel Circuit")
Fuel Tank
Fuel Sender
Fuel Filter
High Pressure Fuel Pump
Low Pressure Fuel Lines
Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.
Pin No. | Description |
1 | Fuel sender signal |
2 | - |
3 | Fuel sender ground |
4 | - |
5 | - |
6 | - |
Also check that the resistance changes smoothly when the float is moved from "E" to "F".
Position | Resistance (Ω) | Capacity (ℓ) |
E | 197 ~ 203 | 3.7 |
1/2 | 64.2 ~ 68.2 | 26.7 |
F | 6 ~ 10 | 52.6 |