8.
Remove the radiator upper hose (A) and lower hose (B).
note
Install the radiator hoses as show illustrations.
Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Mark all wiring and hoses to avoid misconnection.
For release the fuel system pressure before remove the engine assembly, start the engine without fuel pump relay. And then turn off the ignition switch after engine stops.
Remove the engine cover.
Disconnect the battery negative terminal.
Remove the air duct and air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
Disconnect the mounting bracket and then remove the battery.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=109&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>
Disconnect the ECM connector and then remove the battery tray.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=109&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>
Remove the engine room under cover.
Loosen the drain plug and drain the coolant. Open the radiator cap to make rapid draining.
(Refer to Cooling System - "Coolant")
Remove the radiator upper hose (A) and lower hose (B).
Install the radiator hoses as show illustrations.
Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=ac&mmcid=5&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&firstnodedesc=Heating%2CVentilation%2C+Air+Conditioning&sitinfolist=71%5E7120%5E71200200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E2%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Heating, Ventilation Air conditioning -"Compressor")</a>
Disconnet the wiring connector and cable from transaxle.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=tr&mmcid=245&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&ec=&firstnodedesc=Manual+Transaxle+System&sitinfolist=51%5E5105%5E51050100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Etr%5E245%5Enone%5Enone%5Enone%5ESHOP%5E%2451%5E5105%5E51050100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Etr%5E245%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Manual Transaxle System - "Manual Transaxle")</a>
Remove the heater hoses (A).
When installing the heater hoses, install as shown in illustrations.
Disconnet the brake booster vacuum hose (A).
Disconnect the fuel hose (A).
Tightening torque :
3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)
Disconnect the PCSV hose (A).
Disconnect the (+) cable (A), fuse box connector (B), EMS block (C) and then remove the engine wiring.
Tightening torque
Nut (A) :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
Ground bolt (D) :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 lb-ft)
Disconnect the oxygen sensor connectors (A).
Remove the front muffler.
(Refer to Intake and Exhaust System - "Muffler")
Support the sub frame with a floor jack, and then remove the sub frame mounting bolts and nuts.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=ss&mmcid=3&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&firstnodedesc=Suspension+System&sitinfolist=21%5E2105%5E21050550%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Ess%5E3%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Suspension System - “Sub Frame”)</a>
After removing the engine and transaxle mounting bolts and nuts, the engine and transaxle assembly may be fallen downward. Support them securely with floor jack.
Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.
Disconnect the ground cable, and then remove the engine suppert mounting bracket.
(Engine and Transaxle Assembly - "Engine Mounting")
Disconnect the ground cable, and then remove the transaxle mounting bracket through bolt.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=tr&mmcid=245&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&ec=&firstnodedesc=Manual+Transaxle+System&sitinfolist=51%5E5105%5E51050100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Etr%5E245%5Enone%5Enone%5Enone%5ESHOP%5E%2451%5E5105%5E51050100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Etr%5E245%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Manual Transaxle System - "Manual Transaxle")</a>
Remove the engine and transaxle assembly (A) by lifting vehicle.
When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
Installation is in the reverse order of removal.
Perform the following :
Adjust a shift cable.
Refill the engine with engine oil.
Refill the transaxle with fluid.
Refill the radiator and reservoir tank with engine coolant.
Inspect for fuel leakage.
After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.
Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
Place a heater control knob on "HOT" position.
Bleed air from the cooling system.
Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)
Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.
Put radiator cap on tightly, then run the engine again and check for leaks.
Clean battery posts and cable terminals and assemble.
