11.
Remove the engine support bracket (A).
Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Mark all wiring and hoses to avoid misconnection.
Remove the drive belt.
(Refer to Timing System - "Drive Belt")
Remove the drive belt idler.
(Refer to Timing System - "Idler")
Remove the alternetor.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=341&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E4+MPI&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E7%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Alternator")</a>
Remove the alternetor bracket.
(Refer to Timing Systme - "Drive Belt Tensioner")
Remove the engine room under cover.
Remove the crankshaft damper pulley.
(Refer to Timing System - Crankshaft Damper Pulley")
Remove the water pump.
(Refer to Cooling System - "Water Pump")
Remove the air cleaner assembly.
(Intake and Exhaust System - "Air Cleaner")
Remove the cylinder head cover.
(Refer to Cylinder Head Assembly - "Cylinder Head Cover")
Remove the engine mounting support bracket.
(Refer to Engine And Transmission Assembly - "Engine Mounting")
Remove the engine support bracket (A).
Remove the Timing Chain Cover (A).
Install the timing chain cover (A).
Before installing, remove the hardened sealant from the cylinder block and ladder frame surface.
Apply the liquid gasket(TB 1217H or LOCTITE 5900H) on the surface between the cylinder head and the cylinder block.
Width : 3 ~ 5mm (0.1181~0.1969in.)
Apply the liquid gasket, THREE BOND 1282B or THREE BOND 1216E on the water pump contact parts of the timing chain cover and THREE BOND 1217H or LOCTITE 5900H on the rest parts. Reassemble the cover(A) within 5 minutes.
Width : 3.5 ~ 4.5 mm (0.1378 ~ 0.1772 in)
Remove oil or dust on the surface surely.
Align the dowel pin of the cylinder block and the holes of the oil pump.
Tightening torque
12mm bolts :
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)
10mm bolts :
9.8 ~ 11.8 Nm (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Running the engine or performing a pressure test should not be performed within 30 minutes of assembly.
Install the engine support bracket (A).
Tightening torque
29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 lb-ft)
Installation is reverse order of removal.
