4.
Disconnet the over flow hose (A).
Disconnect the battery negative terminal.
Remove the air duct and air cleaner assembly.
(Refer to Intake And Exhaust System - "Air Cleaner)
Remove the battery and tray.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=341&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E4+MPI&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E341%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>
Disconnet the over flow hose (A).
Drain the coolant.
(Refer to Cooling System - "Coolant")
Remove the radiator upper hose (A) and lower hose (B).
Install the radiator hoses as shown illustrations.
Remove the front bumper cover.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=bd&mmcid=4&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&firstnodedesc=Body+%28Interior+and+Exterior%29&sitinfolist=91%5E9181%5E91810010%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Ebd%5E4%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to body - "Front Bumper Cover")</a>
Remove the air guard (A).
Remove the radiator upper bracket (A).
Separate the condenser from the radiator and then pull radiator (A) up and remove it from engine room.
Disconnect the fan assembly (B) from the radiator (A).
Install in the reverse order of removal.
Fill with engine coolant.
(Refer to Cooling System - "Coolant")
Start engine and check for leaks.
Recheck engine coolant level.
Remove the radiator cap, wet its seal with engine coolant, then install it on a pressure tester.
Apply a pressure of 93.16 ~ 122.58kpa (0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi).
Check for a drop in pressure.
If the pressure drops, replace the cap.
Wait until engine is cool, then carefully remove the radiator cap and fill the radiator with engine coolant, then install it on the pressure tester.
Apply a pressure tester to the radiator and apply a pressure of 93.16 ~ 122.58kpa (0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi).
Inspect for engine coolant leaks and a drop in pressure.
Remove the tester and reinstall the radiator cap.
Check for engine oil in coolant and/or coolant in engine oil.
